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  3. What did you build today (Pictures) ?

What did you build today (Pictures) ?

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  • O Offline
    O Offline
    Omemanti
    wrote on last edited by
    #908

    Today I finally assembled some of my new PCB's

    2 New front PCB's (a repeater and a LED-Dimmer)
    1 New Back PCB that can be used as just an AC/DC power supply or as part of the AC current side of the LED-Dimmer

    The last inwall repeater I made was just one PCB, and during installation, I got zapped :cry: , so I tried to make a 3D design to counter that.
    The part that is the furthest in the wall is the AC side, and the microcontrollers, etc (DC-side) are at the front. Both are connected using 4 pins and are fastened by 4, 3m standoffs

    I think this is much safer when, for instance, the front cover is taken off. (i use the same design as: LINK)

    Pictures show the FL5150 dimmer at the front and its compatible backside.
    When the testing is done, I also want to connect a touch sensor to it, so the dimmer can be controlled remotely as well by touch.dimmer.png

    NeverDieN 1 Reply Last reply
    3
    • O Omemanti

      Today I finally assembled some of my new PCB's

      2 New front PCB's (a repeater and a LED-Dimmer)
      1 New Back PCB that can be used as just an AC/DC power supply or as part of the AC current side of the LED-Dimmer

      The last inwall repeater I made was just one PCB, and during installation, I got zapped :cry: , so I tried to make a 3D design to counter that.
      The part that is the furthest in the wall is the AC side, and the microcontrollers, etc (DC-side) are at the front. Both are connected using 4 pins and are fastened by 4, 3m standoffs

      I think this is much safer when, for instance, the front cover is taken off. (i use the same design as: LINK)

      Pictures show the FL5150 dimmer at the front and its compatible backside.
      When the testing is done, I also want to connect a touch sensor to it, so the dimmer can be controlled remotely as well by touch.dimmer.png

      NeverDieN Offline
      NeverDieN Offline
      NeverDie
      Hero Member
      wrote on last edited by NeverDie
      #909

      @Omemanti said in What did you build today (Pictures) ?:

      I also want to connect a touch sensor to it

      You may not need an extra sensor. I haven't yet tried it myself, but supposedly the nRF52 has capacitive touch sensing built in.

      1 Reply Last reply
      0
      • sundberg84S sundberg84

        0_1508576867323_1508576857030998713256.jpg

        Today I had to make a quick debug to my dorrbell node. It stopped working for some reason some weeks ago but the node was fine. It was due to Domoticz update didn't recognise the node anymore. Since it's down I'm going to change from a mechanic trigger to a octocoupler... Any day now.

        I also have a new outdoor node testing for some weeks npw... Maybe tomorrow will be a Mysensors day and I can do the enclosure and deploy.
        0_1508577115276_15085770984751488760305.jpg

        I Offline
        I Offline
        iancu
        wrote on last edited by
        #910

        @sundberg84 Nice, I had hanging issues with Domoticz in the past, until I decided to switch to Home Assistant. Best decision ever.

        1 Reply Last reply
        2
        • maghacM Offline
          maghacM Offline
          maghac
          wrote on last edited by
          #911

          Built a heat pump monitor based on mysensors on an Nano board and a few LM393 light sensors.

          It's simply reading the status LEDs and tells me if they're on or off, and it means I can correlate e.g the compressor or circulation pumps with the electricity usage read from the power meter.

          Also, which actually was the main driver behind the project, it allows me to send an alarm to my phone in case the alarm LED goes on. This is usually caused by incorrect pressure somewhere in the system and can be fixed by simply restarting the system. When the alarm triggers, it shuts down everything which is a bit annoying since it can take a few hours before I notice it (usually not until I go in the shower and there is no hot water). I now have to figure out how to deal with the fact that the alarm LED is blinking, which causes a stream of "alarm ON, alarm OFF, alarm ON, ... ." etc messages in Telegram :) There should be a way to fix this in Home Assistant I hope.

          An interesting thing was that I was not able to tune the sensors to give me an accurate on/off digital signal. I therefore have to read the analog signal, and in the sketch decide whether it's on or off depending on the value. The values are in the 0..1023 range and the threshold was somewhere around 1000, so I think it was too close to the end of the range for the adjustment potentiometer.

          photo_2020-01-28_22-19-25.jpg
          photo_2020-01-28_22-19-31.jpg
          photo_2020-01-28_22-19-34.jpg
          photo_2020-01-28_22-19-38.jpg
          photo_2020-01-28_22-19-42.jpg

          Nca78N 1 Reply Last reply
          2
          • maghacM maghac

            Built a heat pump monitor based on mysensors on an Nano board and a few LM393 light sensors.

            It's simply reading the status LEDs and tells me if they're on or off, and it means I can correlate e.g the compressor or circulation pumps with the electricity usage read from the power meter.

            Also, which actually was the main driver behind the project, it allows me to send an alarm to my phone in case the alarm LED goes on. This is usually caused by incorrect pressure somewhere in the system and can be fixed by simply restarting the system. When the alarm triggers, it shuts down everything which is a bit annoying since it can take a few hours before I notice it (usually not until I go in the shower and there is no hot water). I now have to figure out how to deal with the fact that the alarm LED is blinking, which causes a stream of "alarm ON, alarm OFF, alarm ON, ... ." etc messages in Telegram :) There should be a way to fix this in Home Assistant I hope.

            An interesting thing was that I was not able to tune the sensors to give me an accurate on/off digital signal. I therefore have to read the analog signal, and in the sketch decide whether it's on or off depending on the value. The values are in the 0..1023 range and the threshold was somewhere around 1000, so I think it was too close to the end of the range for the adjustment potentiometer.

            photo_2020-01-28_22-19-25.jpg
            photo_2020-01-28_22-19-31.jpg
            photo_2020-01-28_22-19-34.jpg
            photo_2020-01-28_22-19-38.jpg
            photo_2020-01-28_22-19-42.jpg

            Nca78N Offline
            Nca78N Offline
            Nca78
            Hardware Contributor
            wrote on last edited by
            #912

            @maghac said in What did you build today (Pictures) ?:

            I now have to figure out how to deal with the fact that the alarm LED is blinking, which causes a stream of "alarm ON, alarm OFF, alarm ON, ... ." etc messages in Telegram There should be a way to fix this in Home Assistant I hope.

            You should fix it by using a flag for alarm led on and the last time the alarm led went on :

            • when led gets on, set the "alarm on" flag in your code, save the millis() of last alarm led on in a "last alarm led on" variable
            • in the loop, check status of the alarm led: if off and "alarm on" flag is on, compare millis() with "last alarm led on" time. If the difference is higher than the duration of a blink interval then your alarm is really off.
            maghacM 1 Reply Last reply
            0
            • Nca78N Nca78

              @maghac said in What did you build today (Pictures) ?:

              I now have to figure out how to deal with the fact that the alarm LED is blinking, which causes a stream of "alarm ON, alarm OFF, alarm ON, ... ." etc messages in Telegram There should be a way to fix this in Home Assistant I hope.

              You should fix it by using a flag for alarm led on and the last time the alarm led went on :

              • when led gets on, set the "alarm on" flag in your code, save the millis() of last alarm led on in a "last alarm led on" variable
              • in the loop, check status of the alarm led: if off and "alarm on" flag is on, compare millis() with "last alarm led on" time. If the difference is higher than the duration of a blink interval then your alarm is really off.
              maghacM Offline
              maghacM Offline
              maghac
              wrote on last edited by
              #913

              @Nca78 You're probably correct. I first wanted to keep the sensor "dumb" and put all logic in the controller, but it makes sense that the sensor actually returns the true alarm state - which is ON if the LED is blinking.

              1 Reply Last reply
              1
              • nagelcN Offline
                nagelcN Offline
                nagelc
                wrote on last edited by
                #914

                It's s WS2812B LED strip driver using STM32 blue pill and RFM69HCW.
                I have made a few revisions previously, but this one fits an off-the-shelf enclosure and uses the pcb and enclosure lid for strain relief on the LED strip connector wires.
                I like the concept of using the enclosure slots to hold the pcb. Maybe a slightly smaller enclosure next time.

                20200202_132206.jpg

                1 Reply Last reply
                2
                • Nca78N Offline
                  Nca78N Offline
                  Nca78
                  Hardware Contributor
                  wrote on last edited by Nca78
                  #915

                  Today, a 5uA always on display with a PCF8553 LCD driver and a GDC1038 LCD from GoodDisplay. Power consumption varies with voltage but mostly with what segments are on/off, but at 3.3V with segments on to display data on all parts of display (2*4 digit numbers and 3 letters) it's always below 6uA.

                  cbcf188c-16f4-4b62-be82-a6aaab2cbade-image.png

                  Not sure why the Youtube video won't integrate as it should, but here it is for a more animated version:
                  https://youtu.be/QyaC7J84vN8

                  1 Reply Last reply
                  5
                  • pihomeP Offline
                    pihomeP Offline
                    pihome
                    wrote on last edited by
                    #916

                    very first working Ethernet gateway :)

                    2020-01-31 18.56.26.jpg 2020-01-31 18.56.37.jpg 2020-01-31 18.56.53.jpg

                    PiHome - Smart Heating Control

                    1 Reply Last reply
                    2
                    • Nca78N Offline
                      Nca78N Offline
                      Nca78
                      Hardware Contributor
                      wrote on last edited by
                      #917

                      Today I finished to fix failed soldering (too old solder paste made a mess :cry: ) on the "motherboard" of my air quality sensor.
                      It's based on ESP32, uses a charging IC with power path so it can run on batteries for around a day or stay plugged without destroying the battery, step down from USB/battery to get VCC, storage on I2C EEPROM, flash and/or µSD card (depending on use case), one SK6812 mini RGB led as indicator, a small 240*240 IPS LCD (backlight driven directly by ESP32 pin in high drive capability mode), a 3 way switch for basic user interface + footprint for PAJ7620 gesture recognition module, accelerometer and I2C IO expander to manage the 3 way switch and interrupts from sensor modules.
                      Sensor modules will be added on top, connected using an FPC connector. At the moment I made only one sensor PCB able to manage usual PM, CO2 and formaldehyde sensors. Only one sensor per sensor board where an attiny841 manages the UART sensor and convert it to I2C, it also manages the 5V step up to power the sensor.
                      On the main board I also added an NRF24 footprint so with the same PCB I will be able to make a gateway with integrated battery backup.

                      I'm pretty happy with the relatively well aligned components (no, I don't have OCD :D ) , too bad I had to unsolder, clean and re-solder each component as it now looks botched up. But at least everything (except a missing connection on µSD card, hence the blue wire) is working,
                      475bc52b-5bba-450f-aaa0-74eac94a1fb3-image.png

                      LCD test showing jpgs from SD card
                      c6334b2c-acf5-480f-aca3-c7ad5f191def-image.png

                      1 Reply Last reply
                      5
                      • berkseoB Offline
                        berkseoB Offline
                        berkseo
                        wrote on last edited by berkseo
                        #918

                        My new mini multi device on nRF52810, nRF52811, nRF52832 chips. Designed specifically for a very small case from Aliexpress. It works!!!

                        bme280, sht20/21, si7020/si7021, hdc1080, max40009, lis2dw12, lis2dh12, lmt01, reed switch, led + rgb led, user button and 6 analog pins, 6 digital pins with NFC.
                        photo_2020-03-14_23-52-41.jpg
                        photo_2020-03-14_23-52-42.jpg
                        photo_2020-03-15_01-17-36.jpg
                        photo_2020-03-15_01-17-41.jpg
                        photo_2020-03-15_01-36-40.jpg
                        photo_2020-03-15_01-17-39 (2).jpg

                        VIDEO:
                        https://youtu.be/uxe9G3y720g

                        1 Reply Last reply
                        7
                        • sundberg84S Offline
                          sundberg84S Offline
                          sundberg84
                          Hardware Contributor
                          wrote on last edited by sundberg84
                          #919

                          Today I designed a case for EasyPCB with 2xAA holder on the back.

                          e63319a9-b160-47ea-be2b-6b3353636e06-image.png
                          a7bd451f-72d7-4004-88b0-64c43dd0e192-image.png

                          and a case that slides just over.

                          269327e4-e5b7-4e28-85d6-183862119e61-image.png

                          It works with 3x5 version so for this you accually have to use the more advanced option and reflash the fuses on your pro mini to make it 3x5. The normal EasyPCB with booster is 5x5, but Im thinking of just stretching this for another version.

                          Controller: Proxmox VM - Home Assistant
                          MySensors GW: Arduino Uno - W5100 Ethernet, Gw Shield Nrf24l01+ 2,4Ghz
                          MySensors GW: Arduino Uno - Gw Shield RFM69, 433mhz
                          RFLink GW - Arduino Mega + RFLink Shield, 433mhz

                          mfalkviddM 1 Reply Last reply
                          4
                          • sundberg84S sundberg84

                            Today I designed a case for EasyPCB with 2xAA holder on the back.

                            e63319a9-b160-47ea-be2b-6b3353636e06-image.png
                            a7bd451f-72d7-4004-88b0-64c43dd0e192-image.png

                            and a case that slides just over.

                            269327e4-e5b7-4e28-85d6-183862119e61-image.png

                            It works with 3x5 version so for this you accually have to use the more advanced option and reflash the fuses on your pro mini to make it 3x5. The normal EasyPCB with booster is 5x5, but Im thinking of just stretching this for another version.

                            mfalkviddM Online
                            mfalkviddM Online
                            mfalkvidd
                            Mod
                            wrote on last edited by
                            #920

                            @sundberg84 just a suggestion; wouldn't it be good to move the batteries to the right (instead of the left) so they block the nrf antenna less?

                            sundberg84S 1 Reply Last reply
                            1
                            • mfalkviddM mfalkvidd

                              @sundberg84 just a suggestion; wouldn't it be good to move the batteries to the right (instead of the left) so they block the nrf antenna less?

                              sundberg84S Offline
                              sundberg84S Offline
                              sundberg84
                              Hardware Contributor
                              wrote on last edited by
                              #921

                              @mfalkvidd - a great suggestion! It wont not block it completely but as you say, a little less.

                              Controller: Proxmox VM - Home Assistant
                              MySensors GW: Arduino Uno - W5100 Ethernet, Gw Shield Nrf24l01+ 2,4Ghz
                              MySensors GW: Arduino Uno - Gw Shield RFM69, 433mhz
                              RFLink GW - Arduino Mega + RFLink Shield, 433mhz

                              1 Reply Last reply
                              0
                              • NeverDieN Offline
                                NeverDieN Offline
                                NeverDie
                                Hero Member
                                wrote on last edited by NeverDie
                                #922

                                Here's another idea too: if you were to add a blank copper cladded FR4 between the batteries and the PCB above it, with a cut-out below where the antenna is, then maybe you'd have a much improved ground plane, making your radio awesome? You could have little drawer like grooves on the side of your case to slide the copper cladded FR4 into position, and, of course, you would want a ground connection to it.

                                1 Reply Last reply
                                1
                                • sundberg84S Offline
                                  sundberg84S Offline
                                  sundberg84
                                  Hardware Contributor
                                  wrote on last edited by
                                  #923

                                  Not sure about that groundplane @NeverDie - you are most probably right but I dont really understand the theory behind it but sounds really cool!

                                  3f1897f8-e82a-4554-92bf-ac16a9fe3045-image.png

                                  Controller: Proxmox VM - Home Assistant
                                  MySensors GW: Arduino Uno - W5100 Ethernet, Gw Shield Nrf24l01+ 2,4Ghz
                                  MySensors GW: Arduino Uno - Gw Shield RFM69, 433mhz
                                  RFLink GW - Arduino Mega + RFLink Shield, 433mhz

                                  NeverDieN 1 Reply Last reply
                                  0
                                  • sundberg84S sundberg84

                                    Not sure about that groundplane @NeverDie - you are most probably right but I dont really understand the theory behind it but sounds really cool!

                                    3f1897f8-e82a-4554-92bf-ac16a9fe3045-image.png

                                    NeverDieN Offline
                                    NeverDieN Offline
                                    NeverDie
                                    Hero Member
                                    wrote on last edited by NeverDie
                                    #924

                                    @sundberg84 Here's all the theory you need in one picture:
                                    alt text
                                    Most of the modules use a monopole antenna, and as near as I can tell, most of them, if not all of them, have insufficient ground plane. It still works, of course, but it's impaired over what it would be with a better ground plane. I think maybe that's why whenever someone switches to a dipole antenna they generally notice a huge improvement. So, there's always that, but your design is nice because it's so compact, and a dipole would spoil that.

                                    sundberg84S 1 Reply Last reply
                                    0
                                    • NeverDieN NeverDie

                                      @sundberg84 Here's all the theory you need in one picture:
                                      alt text
                                      Most of the modules use a monopole antenna, and as near as I can tell, most of them, if not all of them, have insufficient ground plane. It still works, of course, but it's impaired over what it would be with a better ground plane. I think maybe that's why whenever someone switches to a dipole antenna they generally notice a huge improvement. So, there's always that, but your design is nice because it's so compact, and a dipole would spoil that.

                                      sundberg84S Offline
                                      sundberg84S Offline
                                      sundberg84
                                      Hardware Contributor
                                      wrote on last edited by
                                      #925

                                      @NeverDie - so a ground plane like in here? Like that mod Pete did in his video but you inmplement it into the 3d case?

                                      3214fd69-c25b-4aa6-a2df-fdd54de776ed-image.png

                                      Controller: Proxmox VM - Home Assistant
                                      MySensors GW: Arduino Uno - W5100 Ethernet, Gw Shield Nrf24l01+ 2,4Ghz
                                      MySensors GW: Arduino Uno - Gw Shield RFM69, 433mhz
                                      RFLink GW - Arduino Mega + RFLink Shield, 433mhz

                                      1 Reply Last reply
                                      1
                                      • NeverDieN Offline
                                        NeverDieN Offline
                                        NeverDie
                                        Hero Member
                                        wrote on last edited by
                                        #926

                                        Yeah, the flat piece that the red line points to. I'm not sure what those black spray painted things are, so I'm ignoring those.

                                        1 Reply Last reply
                                        1
                                        • NeverDieN Offline
                                          NeverDieN Offline
                                          NeverDie
                                          Hero Member
                                          wrote on last edited by NeverDie
                                          #927

                                          Made a dead-bug op-amp circuit to help measure open-circuit voltages created by nano-amp currents generated by a solar cell illuminated by just 1 lux of very dim light:
                                          alt text
                                          This picture is actually just the LDO part of the op-amp circuit, where I was able to solder the prescribed surface mount capacitors directly between its pins. The larger circuit is described on this thread: https://forum.mysensors.org/topic/10812/the-harvester-ultimate-power-supply-for-the-raybeacon-dk/122
                                          Why dead-bug you ask? Since the circuit depends on the correct measurement of the effects of mere nanoamps, I didn't want any leakage currents that might happen on a protoboard, which can be significant when it's just a small number of nanoamps and their effects that's under scrutiny.

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