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CNC PCB milling

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  • NeverDieN NeverDie

    @andrew
    Since I probably have only one shot at this, how hot should I heat up the ER11 before trying to fit it onto the frozen spindle? Should it be burning hot, or is luke-warm enough?

    andrewA Offline
    andrewA Offline
    andrew
    wrote on last edited by andrew
    #155

    @neverdie unfortunately, as I mentioned, I don't have ER11 (yet), and I just read articles and vendor suggestions on the installation method, so I cannot provide experience based suggestions to that. as far as I remember nor concrete temperature was mentioned, so I would say you should not "overheat" it.

    NeverDieN 1 Reply Last reply
    0
    • andrewA andrew

      @neverdie unfortunately, as I mentioned, I don't have ER11 (yet), and I just read articles and vendor suggestions on the installation method, so I cannot provide experience based suggestions to that. as far as I remember nor concrete temperature was mentioned, so I would say you should not "overheat" it.

      NeverDieN Offline
      NeverDieN Offline
      NeverDie
      Hero Member
      wrote on last edited by NeverDie
      #156

      @andrew said in CNC PCB milling:

      @neverdie unfortunately, as I mentioned, I don't have ER11 (yet), and I just read articles and vendor suggestions on the installation method, so I cannot provide experience based suggestions to that. as far as I remember nor concrete temperature was mentioned, so I would say you should not "overheat" it.

      I slipped it on, no problem at all. After freezing the motor overnight, what I did was heat the ER11 with my wife's crafting hot air gun. I held it with an insulated glove as I warmed it up. When it started to become uncomfortable to hold with even the insulated glove, I slipped it on without any resistance.

      Hopefully this info will help you when you receive yours.

      andrewA zboblamontZ 2 Replies Last reply
      3
      • NeverDieN NeverDie

        @andrew said in CNC PCB milling:

        @neverdie unfortunately, as I mentioned, I don't have ER11 (yet), and I just read articles and vendor suggestions on the installation method, so I cannot provide experience based suggestions to that. as far as I remember nor concrete temperature was mentioned, so I would say you should not "overheat" it.

        I slipped it on, no problem at all. After freezing the motor overnight, what I did was heat the ER11 with my wife's crafting hot air gun. I held it with an insulated glove as I warmed it up. When it started to become uncomfortable to hold with even the insulated glove, I slipped it on without any resistance.

        Hopefully this info will help you when you receive yours.

        andrewA Offline
        andrewA Offline
        andrew
        wrote on last edited by
        #157

        @neverdie :) nice, so your wife saved the project :)))
        be patient and do not power the spindle for couple of hours, while it is cold, as it could be wet inside which could cause shorts and other issues.

        1 Reply Last reply
        0
        • NeverDieN Offline
          NeverDieN Offline
          NeverDie
          Hero Member
          wrote on last edited by
          #158

          I seem to be finished with the mechanical assembly:
          0_1513629200578_mechanicals_done.jpg
          However, these washers came with the kit, and I'm not sure what they're for:
          0_1513629228821_washers.jpg
          Anyone know? Are they for mounting the woodpecker board to the frame?

          Next I need to do the firmware upgrade and then wire things up.

          andrewA rmtuckerR 2 Replies Last reply
          3
          • NeverDieN NeverDie

            I seem to be finished with the mechanical assembly:
            0_1513629200578_mechanicals_done.jpg
            However, these washers came with the kit, and I'm not sure what they're for:
            0_1513629228821_washers.jpg
            Anyone know? Are they for mounting the woodpecker board to the frame?

            Next I need to do the firmware upgrade and then wire things up.

            andrewA Offline
            andrewA Offline
            andrew
            wrote on last edited by
            #159

            @neverdie yes, it is for "isolating" the pcb from the frame.

            1 Reply Last reply
            1
            • NeverDieN NeverDie

              @andrew said in CNC PCB milling:

              @neverdie unfortunately, as I mentioned, I don't have ER11 (yet), and I just read articles and vendor suggestions on the installation method, so I cannot provide experience based suggestions to that. as far as I remember nor concrete temperature was mentioned, so I would say you should not "overheat" it.

              I slipped it on, no problem at all. After freezing the motor overnight, what I did was heat the ER11 with my wife's crafting hot air gun. I held it with an insulated glove as I warmed it up. When it started to become uncomfortable to hold with even the insulated glove, I slipped it on without any resistance.

              Hopefully this info will help you when you receive yours.

              zboblamontZ Offline
              zboblamontZ Offline
              zboblamont
              wrote on last edited by
              #160

              @neverdie said in CNC PCB milling:

              ER11

              FYI - Was reading on another forum where the user was going to replace the ER11 with a larger version so he could use 8mm bits (fairly standard metric size for wood routing bits, but incredibly strong)...
              Somebody pointed out to the guy that there are collets available for the ER11 specifically for 8mm shafted toolbits...
              https://www.sorotec.de/shop/Spannzange-ER-11---8-00mm-DIN-6499B-4008E-Klasse-II.html

              NeverDieN 1 Reply Last reply
              0
              • NeverDieN NeverDie

                I seem to be finished with the mechanical assembly:
                0_1513629200578_mechanicals_done.jpg
                However, these washers came with the kit, and I'm not sure what they're for:
                0_1513629228821_washers.jpg
                Anyone know? Are they for mounting the woodpecker board to the frame?

                Next I need to do the firmware upgrade and then wire things up.

                rmtuckerR Offline
                rmtuckerR Offline
                rmtucker
                wrote on last edited by
                #161

                @neverdie
                You have gone quiet:relaxed:
                Must be beavering away cutting pcb's?

                NeverDieN 1 Reply Last reply
                1
                • rmtuckerR Offline
                  rmtuckerR Offline
                  rmtucker
                  wrote on last edited by
                  #162

                  Carved this on my home made cnc router recently.
                  Bit off topic but good fun.
                  It is about 2ft diameter and 8" thick(old millstone)
                  0_1513689287536_aa2a84b0-71ec-4d46-9c2d-f2241aa2827a-image.png

                  rmtuckerR 1 Reply Last reply
                  3
                  • rmtuckerR rmtucker

                    Carved this on my home made cnc router recently.
                    Bit off topic but good fun.
                    It is about 2ft diameter and 8" thick(old millstone)
                    0_1513689287536_aa2a84b0-71ec-4d46-9c2d-f2241aa2827a-image.png

                    rmtuckerR Offline
                    rmtuckerR Offline
                    rmtucker
                    wrote on last edited by
                    #163

                    @rmtucker
                    And this for our lass
                    0_1513689365865_382c70bc-e450-4cc8-89c9-f0cc3bd45522-image.png

                    1 Reply Last reply
                    0
                    • rmtuckerR rmtucker

                      @neverdie
                      You have gone quiet:relaxed:
                      Must be beavering away cutting pcb's?

                      NeverDieN Offline
                      NeverDieN Offline
                      NeverDie
                      Hero Member
                      wrote on last edited by
                      #164

                      @rmtucker said in CNC PCB milling:

                      @neverdie
                      You have gone quiet:relaxed:
                      Must be beavering away cutting pcb's?

                      No, I've simply misplaced my Dragon AVR programmer for the firmware upgrade, so I need to hunt it down.

                      1 Reply Last reply
                      0
                      • NeverDieN Offline
                        NeverDieN Offline
                        NeverDie
                        Hero Member
                        wrote on last edited by NeverDie
                        #165

                        Anyway, once I do get the firmware upgraded and it wired up, what's the best way to start testing it? Do I need to learn GRBL as execuval seems to imply, or are there some simple tests I can run? I imagine some kind of calibration would be the need step, but I haven't read that far ahead because there's nothing to read (well, haven't googled it out yet either).

                        rmtuckerR E 2 Replies Last reply
                        0
                        • NeverDieN NeverDie

                          Anyway, once I do get the firmware upgraded and it wired up, what's the best way to start testing it? Do I need to learn GRBL as execuval seems to imply, or are there some simple tests I can run? I imagine some kind of calibration would be the need step, but I haven't read that far ahead because there's nothing to read (well, haven't googled it out yet either).

                          rmtuckerR Offline
                          rmtuckerR Offline
                          rmtucker
                          wrote on last edited by
                          #166

                          @neverdie
                          Stick some g-code in and press cycle start:grin:

                          1 Reply Last reply
                          0
                          • zboblamontZ zboblamont

                            @neverdie said in CNC PCB milling:

                            ER11

                            FYI - Was reading on another forum where the user was going to replace the ER11 with a larger version so he could use 8mm bits (fairly standard metric size for wood routing bits, but incredibly strong)...
                            Somebody pointed out to the guy that there are collets available for the ER11 specifically for 8mm shafted toolbits...
                            https://www.sorotec.de/shop/Spannzange-ER-11---8-00mm-DIN-6499B-4008E-Klasse-II.html

                            NeverDieN Offline
                            NeverDieN Offline
                            NeverDie
                            Hero Member
                            wrote on last edited by NeverDie
                            #167

                            @zboblamont said in CNC PCB milling:

                            was going to replace the ER11 with a larger version

                            Given how it's installed, I don't see how you can get it off. I would assume it's permanent.

                            zboblamontZ 1 Reply Last reply
                            0
                            • NeverDieN NeverDie

                              @zboblamont said in CNC PCB milling:

                              was going to replace the ER11 with a larger version

                              Given how it's installed, I don't see how you can get it off. I would assume it's permanent.

                              zboblamontZ Offline
                              zboblamontZ Offline
                              zboblamont
                              wrote on last edited by
                              #168

                              @neverdie From memory the guy got it off with a hub-puller, and a persuader, but the point I was trying to make was that there is a collet assembly for the ER11which takes 8mm...

                              1 Reply Last reply
                              1
                              • NeverDieN NeverDie

                                Anyway, once I do get the firmware upgraded and it wired up, what's the best way to start testing it? Do I need to learn GRBL as execuval seems to imply, or are there some simple tests I can run? I imagine some kind of calibration would be the need step, but I haven't read that far ahead because there's nothing to read (well, haven't googled it out yet either).

                                E Offline
                                E Offline
                                executivul
                                wrote on last edited by
                                #169

                                @neverdie said in CNC PCB milling:

                                Anyway, once I do get the firmware upgraded and it wired up, what's the best way to start testing it? Do I need to learn GRBL as execuval seems to imply, or are there some simple tests I can run? I imagine some kind of calibration would be the need step, but I haven't read that far ahead because there's nothing to read (well, haven't googled it out yet either).

                                First watch the video (now I can't get it out of my head :man-bowing: )
                                https://www.youtube.com/watch?v=UOk6echpeqQ

                                Then, after you update to grbl 0.9j go to chilipeppr.com/grbl, download the SPJS, start it and start playing.

                                1 Reply Last reply
                                0
                                • NeverDieN Offline
                                  NeverDieN Offline
                                  NeverDie
                                  Hero Member
                                  wrote on last edited by NeverDie
                                  #170

                                  I hope these heatsinks that came with the kit don't short things out. Seems rather dicey.
                                  0_1513705183502_heatsinks.jpg

                                  In any case, until I can find my Dragon, I'm going to limp along with GRBL 0.9j so I can finish up the build. I'll upgrade later after I find it.

                                  andrewA 1 Reply Last reply
                                  1
                                  • NeverDieN NeverDie

                                    I hope these heatsinks that came with the kit don't short things out. Seems rather dicey.
                                    0_1513705183502_heatsinks.jpg

                                    In any case, until I can find my Dragon, I'm going to limp along with GRBL 0.9j so I can finish up the build. I'll upgrade later after I find it.

                                    andrewA Offline
                                    andrewA Offline
                                    andrew
                                    wrote on last edited by
                                    #171

                                    @neverdie the er-11 should be permanent. this spindle is not powerful enough to handle bigger tools and to mill harder materials.

                                    you can start with grbl 0.9j, but it is worth to upgrade to 1.1f.
                                    to the fw upgrade you can use a simple arduino as ISP programmer as well if you do not find your dragon.

                                    with chilipeppr (in case of grbl 0.9j go for http://chilipeppr.com/grbl , for 1.1.f go for http://chilipeppr.com/jpadie) you can quickly run its default logo engraving path for testing / demo purposes.

                                    NeverDieN 1 Reply Last reply
                                    1
                                    • NeverDieN Offline
                                      NeverDieN Offline
                                      NeverDie
                                      Hero Member
                                      wrote on last edited by
                                      #172

                                      Done! Jack was certainly, uh, generous with the length of the wiring. I provisionally tacked it out of the way with the zip ties provided. I'll secure it better after I'm sure it's all working.
                                      0_1513707091383_wiring.jpg

                                      andrewA 1 Reply Last reply
                                      1
                                      • NeverDieN NeverDie

                                        Done! Jack was certainly, uh, generous with the length of the wiring. I provisionally tacked it out of the way with the zip ties provided. I'll secure it better after I'm sure it's all working.
                                        0_1513707091383_wiring.jpg

                                        andrewA Offline
                                        andrewA Offline
                                        andrew
                                        wrote on last edited by andrew
                                        #173

                                        @neverdie for the cable issue I ordered this cable organizer spiral, although not yet installed it :)

                                        1 Reply Last reply
                                        1
                                        • andrewA andrew

                                          @neverdie the er-11 should be permanent. this spindle is not powerful enough to handle bigger tools and to mill harder materials.

                                          you can start with grbl 0.9j, but it is worth to upgrade to 1.1f.
                                          to the fw upgrade you can use a simple arduino as ISP programmer as well if you do not find your dragon.

                                          with chilipeppr (in case of grbl 0.9j go for http://chilipeppr.com/grbl , for 1.1.f go for http://chilipeppr.com/jpadie) you can quickly run its default logo engraving path for testing / demo purposes.

                                          NeverDieN Offline
                                          NeverDieN Offline
                                          NeverDie
                                          Hero Member
                                          wrote on last edited by NeverDie
                                          #174

                                          @andrew said in CNC PCB milling:

                                          with chilipeppr (in case of grbl 0.9j go for http://chilipeppr.com/grbl , for 1.1.f go for http://chilipeppr.com/jpadie) you can quickly run its default logo engraving path for testing / demo purposes.

                                          Thanks! That provided exactly what I was looking for. I ran the demo with no etching bit installed, and at first both X and Y seemed to be working, but the adapter coupling eventually loosened on both of them to the point where there was no longer X and Y movement. I've re-tightened tem, and it's working again. I hope it lasts.

                                          Not sure where I should go next from here though.

                                          andrewA 1 Reply Last reply
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