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CNC PCB milling

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  • dbemowskD dbemowsk

    @neverdie FOr starters I am trying 3D printed rod bearings. I';ll see how that goes. The beauty of designing this myself is that I can alter the design whenever I want.

    NeverDieN Offline
    NeverDieN Offline
    NeverDie
    Hero Member
    wrote on last edited by NeverDie
    #572

    @dbemowsk said in CNC PCB milling:

    I am trying 3D printed rod bearings

    What are those? Is it like this?
    alt text
    or this?
    alt text

    dbemowskD 1 Reply Last reply
    0
    • NeverDieN NeverDie

      @dbemowsk said in CNC PCB milling:

      I am trying 3D printed rod bearings

      What are those? Is it like this?
      alt text
      or this?
      alt text

      dbemowskD Offline
      dbemowskD Offline
      dbemowsk
      wrote on last edited by dbemowsk
      #573

      @neverdie these are similar linear bearings that you can buy mine are similar 3D printed ones

      Vera Plus running UI7 with MySensors, Sonoffs and 1-Wire devices
      Visit my website for more Bits, Bytes and Ramblings from me: http://dan.bemowski.info/

      NeverDieN 1 Reply Last reply
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      • dbemowskD dbemowsk

        @neverdie these are similar linear bearings that you can buy mine are similar 3D printed ones

        NeverDieN Offline
        NeverDieN Offline
        NeverDie
        Hero Member
        wrote on last edited by
        #574

        @dbemowsk what kind of material?

        dbemowskD 1 Reply Last reply
        0
        • NeverDieN NeverDie

          @dbemowsk what kind of material?

          dbemowskD Offline
          dbemowskD Offline
          dbemowsk
          wrote on last edited by
          #575

          @neverdie I just printed them in PLA and they seem to slide pretty smoothly on the rods, but someone told me that printing them in nylon is better.

          Vera Plus running UI7 with MySensors, Sonoffs and 1-Wire devices
          Visit my website for more Bits, Bytes and Ramblings from me: http://dan.bemowski.info/

          NeverDieN 1 Reply Last reply
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          • dbemowskD dbemowsk

            @neverdie I just printed them in PLA and they seem to slide pretty smoothly on the rods, but someone told me that printing them in nylon is better.

            NeverDieN Offline
            NeverDieN Offline
            NeverDie
            Hero Member
            wrote on last edited by NeverDie
            #576

            @dbemowsk said in CNC PCB milling:

            printing them in nylon is better.

            It would seem so: http://www.craftechind.com/top-5-materials-for-plastic-bearings-used-on-metal-surfaces/

            If you had a multi-filament printer, I wonder if you could print the nylon bearing within another plastic piece (e.g. the part that holds the spindle to the z-axis)? That would would be pretty cool and would also save assembly time.

            dbemowskD 1 Reply Last reply
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            • NeverDieN NeverDie

              @dbemowsk said in CNC PCB milling:

              printing them in nylon is better.

              It would seem so: http://www.craftechind.com/top-5-materials-for-plastic-bearings-used-on-metal-surfaces/

              If you had a multi-filament printer, I wonder if you could print the nylon bearing within another plastic piece (e.g. the part that holds the spindle to the z-axis)? That would would be pretty cool and would also save assembly time.

              dbemowskD Offline
              dbemowskD Offline
              dbemowsk
              wrote on last edited by
              #577

              @neverdie the way i have it designed, the printed bearings get sandwiched by a rear plate that holds the bearings and coupler nut that goes on the threaded rod to drive the assembly up and down.

              Vera Plus running UI7 with MySensors, Sonoffs and 1-Wire devices
              Visit my website for more Bits, Bytes and Ramblings from me: http://dan.bemowski.info/

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              • dbemowskD Offline
                dbemowskD Offline
                dbemowsk
                wrote on last edited by
                #578

                I wasn't home before to get a pic, but here is the layout.
                0_1519514792149_a2d4c5bd-2e02-4ced-92cf-268b27a5a78d-image.png

                Vera Plus running UI7 with MySensors, Sonoffs and 1-Wire devices
                Visit my website for more Bits, Bytes and Ramblings from me: http://dan.bemowski.info/

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                • NeverDieN Offline
                  NeverDieN Offline
                  NeverDie
                  Hero Member
                  wrote on last edited by NeverDie
                  #579

                  Anyone tried Trinamic drivers, such as the TMC2130? They seem to produce superior 3D prints, and so I would guess they would yield some improvement for CNC as well.

                  So far I've only found two boards that appear to be made for them, a ramps and a rumba:
                  https://www.aliexpress.com/item/MKS-Gen-V1-4-control-board-5PCS-TMC2130-V1-0-And-Heatsink-stepper-motor-compatible-with/32836389832.html?spm=2114.search0204.3.2.3e5a8105IWdaWH&ws_ab_test=searchweb0_0,searchweb201602_5_10152_5711320_10151_10065_10344_10068_10130_10324_10342_10547_10325_10343_10546_10340_10548_10341_10545_10084_10083_10618_10630_10307_5711220_5722320_10313_10059_10534_100031_10103_10627_10626_10624_10623_10622_10621_10620_10142,searchweb201603_2,ppcSwitch_5_ppcChannel&algo_expid=875aa997-05fe-4eda-9d76-0aaefcaeff83-0&algo_pvid=875aa997-05fe-4eda-9d76-0aaefcaeff83&priceBeautifyAB=0

                  https://www.aliexpress.com/item/3D-Printer-Rumba-Board-With-6pcs-TMC2130-Stepper-Driver-6pcs-Heatsink-High-Quality-3D-Printer-Parts/32839321651.html?spm=2114.search0204.3.49.3e5a8105IWdaWH&ws_ab_test=searchweb0_0,searchweb201602_5_10152_5711320_10151_10065_10344_10068_10130_10324_10342_10547_10325_10343_10546_10340_10548_10341_10545_10084_10083_10618_10630_10307_5711220_5722320_10313_10059_10534_100031_10103_10627_10626_10624_10623_10622_10621_10620_10142,searchweb201603_2,ppcSwitch_5_ppcChannel&algo_expid=875aa997-05fe-4eda-9d76-0aaefcaeff83-7&algo_pvid=875aa997-05fe-4eda-9d76-0aaefcaeff83&priceBeautifyAB=0

                  I have no experience with either board, so I don't know if either would be desirable.

                  The pinout of the TMC2130 is different than the A4988 driver currently used in my Woodpecker. However, I could perhaps make an adapter board to re-route the pins so as to be compatible. In that case, maybe I could plug them into my Woodpecker board. A video by Sanladerer seems to imply that might actually work:
                  https://www.youtube.com/watch?v=sPvTB3irCxQ

                  Note: from what I've read, the v1.1 TMC2130 modules are much better for adapting than the v1.0 modules.

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                  • NeverDieN Offline
                    NeverDieN Offline
                    NeverDie
                    Hero Member
                    wrote on last edited by NeverDie
                    #580

                    I'm unsure what kind of firmware runs on the Woodpecker board, so I have doubts whether it could exploit the Trinamic features. Anyone here know?

                    So.... I'm looking at a Smoothieboard as perhaps one possibility, although I'm not sure yet as to whether Chillipepr will talkto it.

                    https://www.panucatt.com/azteeg_X5_mini_reprap_3d_printer_controller_p/ax5mini.htm

                    dbemowskD 1 Reply Last reply
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                    • NeverDieN NeverDie

                      I'm unsure what kind of firmware runs on the Woodpecker board, so I have doubts whether it could exploit the Trinamic features. Anyone here know?

                      So.... I'm looking at a Smoothieboard as perhaps one possibility, although I'm not sure yet as to whether Chillipepr will talkto it.

                      https://www.panucatt.com/azteeg_X5_mini_reprap_3d_printer_controller_p/ax5mini.htm

                      dbemowskD Offline
                      dbemowskD Offline
                      dbemowsk
                      wrote on last edited by
                      #581

                      Are you looking at this for a 3D printer or for your CNC? If you are looking at it for a 3D printer, have you looked at the RAMPS 1.4 boards? I like their modular design over a fully integrated board for the simple fact that if a part dies, you are only replacing the one part and not an entire board. This make repairs cheaper if something goes wrong.

                      Vera Plus running UI7 with MySensors, Sonoffs and 1-Wire devices
                      Visit my website for more Bits, Bytes and Ramblings from me: http://dan.bemowski.info/

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                      • dbemowskD Offline
                        dbemowskD Offline
                        dbemowsk
                        wrote on last edited by
                        #582

                        @NeverDie I have one more question of measurements on your CNC. If you look at the pic, can you tell me the measurements of the red and blue arrows on your machine? I have some idea of how tall I want my bracket for the red arrow area, but you were mentioning that you wish you had more travel in that area and I am curious if I have enough room.
                        0_1519542411199_a95b8ec0-7982-45f9-85ff-aae1db2885b2-image.png

                        Vera Plus running UI7 with MySensors, Sonoffs and 1-Wire devices
                        Visit my website for more Bits, Bytes and Ramblings from me: http://dan.bemowski.info/

                        NeverDieN 1 Reply Last reply
                        0
                        • dbemowskD dbemowsk

                          @NeverDie I have one more question of measurements on your CNC. If you look at the pic, can you tell me the measurements of the red and blue arrows on your machine? I have some idea of how tall I want my bracket for the red arrow area, but you were mentioning that you wish you had more travel in that area and I am curious if I have enough room.
                          0_1519542411199_a95b8ec0-7982-45f9-85ff-aae1db2885b2-image.png

                          NeverDieN Offline
                          NeverDieN Offline
                          NeverDie
                          Hero Member
                          wrote on last edited by
                          #583

                          @dbemowsk
                          red: 100mm
                          blue: 53mm

                          RFM69R 1 Reply Last reply
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                          • NeverDieN NeverDie

                            @dbemowsk
                            red: 100mm
                            blue: 53mm

                            RFM69R Offline
                            RFM69R Offline
                            RFM69
                            wrote on last edited by RFM69
                            #584

                            Perhaps slightly off topic but I wanted to share very interesting youtube channel of FRANK from Germany link text who's been working on a PCB pick and place module along with a CNC tool changer in the video above.

                            Very inginious, and clever work if you've not come accross his videos and work yet.! alt text

                            scalzS NeverDieN 3 Replies Last reply
                            1
                            • RFM69R RFM69

                              Perhaps slightly off topic but I wanted to share very interesting youtube channel of FRANK from Germany link text who's been working on a PCB pick and place module along with a CNC tool changer in the video above.

                              Very inginious, and clever work if you've not come accross his videos and work yet.! alt text

                              scalzS Offline
                              scalzS Offline
                              scalz
                              Hardware Contributor
                              wrote on last edited by scalz
                              #585

                              @rfm69 said in CNC PCB milling:

                              PCB pick and place module along with a CNC tool changer in the video above.

                              Imho, it's certainly a fun project.. but I think you can go faster by hand ;)
                              Only a thousands more expensive machine will be faster for assembling, and they are more precise, have a lot more features (cam driven features, more feeders etc.).

                              Pick And Place is not plug and play at all :) there is lot of calibration, preparation. So it's useful and save time, only if you plan volume production. This is why there is often fees when you ask for a pcba, they spend time for calibrating each new board, parts in database etc.

                              There are multiple different diy pnp, most of them are slow, not enough precise for <0402 etc..
                              If it's for 0603 size with some dfn, low volume, you don't need this kind of investments I think.. but if you want to tinker it's fun I imagine.

                              For example, if I remember well, someone said he can assemble an easypcb in 30mn, trhough hole. Good but that's the time I need to get assembled&soldered one of my compact smd multisensors boards, no PNP, no handsoldering..
                              PNP is just for placing, it won't fix test, soldering shorts etc, that still need some agility :)

                              No need of a solder paster dispenser, I use stencils. I like freedom for placing parts, but you can also build a simple manual pick&place in case you shake when placing (no shaking here). With a good magnifier, easy! (I have a big one like dentists, + another one with a cam). Finally, the reflow oven cook it. When I need a repair/reflow -> flux + hot air or fine solder tip. Well organized, you're faster like that. Not the same, if you want to assemble 50 boards, agreed.

                              So, I've no real xp on PNP, but I'm not new at assembling smd boards. Saying this because I already digged in forums, diy builds, reviews, as I need to invest in a cnc router, and PNP this year. and I'm lucky I can talk with local professionals.. I always "try" to get a good ratio between the need/time/ROI . I'll build the cnc router, but I'll buy the PNP. there are a few interesting but it's still a few thousands dollars.

                              RFM69R 1 Reply Last reply
                              0
                              • RFM69R RFM69

                                Perhaps slightly off topic but I wanted to share very interesting youtube channel of FRANK from Germany link text who's been working on a PCB pick and place module along with a CNC tool changer in the video above.

                                Very inginious, and clever work if you've not come accross his videos and work yet.! alt text

                                NeverDieN Offline
                                NeverDieN Offline
                                NeverDie
                                Hero Member
                                wrote on last edited by
                                #586

                                @rfm69 Thanks! I've already learned something potentially very useful: instead of doing his etching with an etching bit, he uses a V spiral endmill 30 degrees. Unfortunately, he didn't say the diameter. :(

                                Interestingly, he didn't even bother with autoleveling.

                                https://www.youtube.com/watch?v=KeY3bZJbtm0

                                YveauxY 1 Reply Last reply
                                1
                                • RFM69R RFM69

                                  Perhaps slightly off topic but I wanted to share very interesting youtube channel of FRANK from Germany link text who's been working on a PCB pick and place module along with a CNC tool changer in the video above.

                                  Very inginious, and clever work if you've not come accross his videos and work yet.! alt text

                                  NeverDieN Offline
                                  NeverDieN Offline
                                  NeverDie
                                  Hero Member
                                  wrote on last edited by
                                  #587

                                  @rfm69 Yes, a tool changer would be very nice to have.

                                  1 Reply Last reply
                                  1
                                  • NeverDieN NeverDie

                                    @rfm69 Thanks! I've already learned something potentially very useful: instead of doing his etching with an etching bit, he uses a V spiral endmill 30 degrees. Unfortunately, he didn't say the diameter. :(

                                    Interestingly, he didn't even bother with autoleveling.

                                    https://www.youtube.com/watch?v=KeY3bZJbtm0

                                    YveauxY Offline
                                    YveauxY Offline
                                    Yveaux
                                    Mod
                                    wrote on last edited by
                                    #588

                                    @neverdie said in CNC PCB milling:

                                    Interestingly, he didn't even bother with autoleveling

                                    Are you sure? What's happening from 3:25 then?

                                    http://yveaux.blogspot.nl

                                    NeverDieN 1 Reply Last reply
                                    2
                                    • YveauxY Yveaux

                                      @neverdie said in CNC PCB milling:

                                      Interestingly, he didn't even bother with autoleveling

                                      Are you sure? What's happening from 3:25 then?

                                      NeverDieN Offline
                                      NeverDieN Offline
                                      NeverDie
                                      Hero Member
                                      wrote on last edited by
                                      #589

                                      @yveaux said in CNC PCB milling:

                                      @neverdie said in CNC PCB milling:

                                      Interestingly, he didn't even bother with autoleveling

                                      Are you sure? What's happening from 3:25 then?

                                      You're right. I guess he edited most of it out, or else he did just a partial.

                                      1 Reply Last reply
                                      0
                                      • NeverDieN Offline
                                        NeverDieN Offline
                                        NeverDie
                                        Hero Member
                                        wrote on last edited by
                                        #590

                                        Looks as though StepCraft makes a tool changer that you can buy:
                                        https://youtu.be/pCMdPF39Uts

                                        RFM69R 1 Reply Last reply
                                        0
                                        • scalzS scalz

                                          @rfm69 said in CNC PCB milling:

                                          PCB pick and place module along with a CNC tool changer in the video above.

                                          Imho, it's certainly a fun project.. but I think you can go faster by hand ;)
                                          Only a thousands more expensive machine will be faster for assembling, and they are more precise, have a lot more features (cam driven features, more feeders etc.).

                                          Pick And Place is not plug and play at all :) there is lot of calibration, preparation. So it's useful and save time, only if you plan volume production. This is why there is often fees when you ask for a pcba, they spend time for calibrating each new board, parts in database etc.

                                          There are multiple different diy pnp, most of them are slow, not enough precise for <0402 etc..
                                          If it's for 0603 size with some dfn, low volume, you don't need this kind of investments I think.. but if you want to tinker it's fun I imagine.

                                          For example, if I remember well, someone said he can assemble an easypcb in 30mn, trhough hole. Good but that's the time I need to get assembled&soldered one of my compact smd multisensors boards, no PNP, no handsoldering..
                                          PNP is just for placing, it won't fix test, soldering shorts etc, that still need some agility :)

                                          No need of a solder paster dispenser, I use stencils. I like freedom for placing parts, but you can also build a simple manual pick&place in case you shake when placing (no shaking here). With a good magnifier, easy! (I have a big one like dentists, + another one with a cam). Finally, the reflow oven cook it. When I need a repair/reflow -> flux + hot air or fine solder tip. Well organized, you're faster like that. Not the same, if you want to assemble 50 boards, agreed.

                                          So, I've no real xp on PNP, but I'm not new at assembling smd boards. Saying this because I already digged in forums, diy builds, reviews, as I need to invest in a cnc router, and PNP this year. and I'm lucky I can talk with local professionals.. I always "try" to get a good ratio between the need/time/ROI . I'll build the cnc router, but I'll buy the PNP. there are a few interesting but it's still a few thousands dollars.

                                          RFM69R Offline
                                          RFM69R Offline
                                          RFM69
                                          wrote on last edited by
                                          #591

                                          @scalz Agreed... the P&P is beyond my knowledge level, but what I found fascinating in what and how he was doing the project to make something himself, how he evolved the project was very interesting.

                                          He's got something similar for a tool changer on a 3d printer which is very nicely designed... along with the software and controllers.

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