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  1. Home
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  3. Safe In-Wall AC to DC Transformers??

Safe In-Wall AC to DC Transformers??

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  • rvendrameR Offline
    rvendrameR Offline
    rvendrame
    Hero Member
    wrote on last edited by
    #224

    @petewill . the MOV goes in parallel with HLK input (and not in series like you did).

    It was suggested to use .2A fuses (instead the .75A). And the Thermal fuse should be glued on HLK top (my guess).

    Home Assistant / Vera Plus UI7
    ESP8266 GW + mySensors 2.3.2
    Alexa / Google Home

    1 Reply Last reply
    1
    • petewillP Offline
      petewillP Offline
      petewill
      Admin
      wrote on last edited by
      #225

      @rvendrame said:

      @petewill . the MOV goes in parallel with HLK input (and not in series like you did).

      It was suggested to use .2A fuses (instead the .75A). And the Thermal fuse should be glued on HLK top (my guess).

      Dang, totally forgot about all that in my rush to finish the diagram before lunch ended... That's why you guys design the electronics and I make the videos ;)

      How necessary are the .2A fuses? I couldn't find any on ebay at a reasonable price. Is the goal of this fuse to prevent large surges (like lightning) from hitting the MOV, or something else? If it's to prevent large surges would the .75A work ok?

      Also, I was able to find cheaper varistors. I'm thinking 150VAC should work ok because the HLK is designed to handle 240VAC but maybe I'm off on that?
      http://www.ebay.com/itm/5-x-Zinc-Oxide-Varistor-150VAC-15J-1200A-7mm-FREE-SHIPPING-/321024816822?hash=item4abe91f6b6

      How does this look?
      HLK-PM01 Wiring.png

      My "How To" home automation video channel: https://www.youtube.com/channel/UCq_Evyh5PQALx4m4CQuxqkA

      SparkmanS 2 Replies Last reply
      0
      • petewillP petewill

        @rvendrame said:

        @petewill . the MOV goes in parallel with HLK input (and not in series like you did).

        It was suggested to use .2A fuses (instead the .75A). And the Thermal fuse should be glued on HLK top (my guess).

        Dang, totally forgot about all that in my rush to finish the diagram before lunch ended... That's why you guys design the electronics and I make the videos ;)

        How necessary are the .2A fuses? I couldn't find any on ebay at a reasonable price. Is the goal of this fuse to prevent large surges (like lightning) from hitting the MOV, or something else? If it's to prevent large surges would the .75A work ok?

        Also, I was able to find cheaper varistors. I'm thinking 150VAC should work ok because the HLK is designed to handle 240VAC but maybe I'm off on that?
        http://www.ebay.com/itm/5-x-Zinc-Oxide-Varistor-150VAC-15J-1200A-7mm-FREE-SHIPPING-/321024816822?hash=item4abe91f6b6

        How does this look?
        HLK-PM01 Wiring.png

        SparkmanS Offline
        SparkmanS Offline
        Sparkman
        Hero Member
        wrote on last edited by Sparkman
        #226

        @petewill said:

        Also, I was able to find cheaper varistors. I'm thinking 150VAC should work ok because the HLK is designed to handle 240VAC but maybe I'm off on that?

        As long as you only feed it with 120VAC, there's no issue with that. For those that will feed it with 240VAC, they need to use it with a MOV rated above that.

        Cheers
        Al

        PS Here's an option from Digikey: http://www.digikey.com/product-detail/en/MOV-10D241K/MOV-10D241K-ND/2407562

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        • petewillP petewill

          @rvendrame said:

          @petewill . the MOV goes in parallel with HLK input (and not in series like you did).

          It was suggested to use .2A fuses (instead the .75A). And the Thermal fuse should be glued on HLK top (my guess).

          Dang, totally forgot about all that in my rush to finish the diagram before lunch ended... That's why you guys design the electronics and I make the videos ;)

          How necessary are the .2A fuses? I couldn't find any on ebay at a reasonable price. Is the goal of this fuse to prevent large surges (like lightning) from hitting the MOV, or something else? If it's to prevent large surges would the .75A work ok?

          Also, I was able to find cheaper varistors. I'm thinking 150VAC should work ok because the HLK is designed to handle 240VAC but maybe I'm off on that?
          http://www.ebay.com/itm/5-x-Zinc-Oxide-Varistor-150VAC-15J-1200A-7mm-FREE-SHIPPING-/321024816822?hash=item4abe91f6b6

          How does this look?
          HLK-PM01 Wiring.png

          SparkmanS Offline
          SparkmanS Offline
          Sparkman
          Hero Member
          wrote on last edited by Sparkman
          #227

          @petewill said:

          How necessary are the .2A fuses? I couldn't find any on ebay at a reasonable price. Is the goal of this fuse to prevent large surges (like lightning) from hitting the MOV, or something else? If it's to prevent large surges would the .75A work ok?

          The fuse serves two purposes, one to protect if the current draw of the power supply exceeds its rated capacity and the other to blow if the varistor starts conducting a large amount of current in a spike situation. A .75A will still provide protection, but will take a longer time to blow. You want to make sure the fuse doesn't blow because of the in-rush current at start-up, which a fast-blow fuse may do. Typically you want the fuse to be sized at about 150% max of the rated capacity so I would not exceed .3A.

          Cheers
          Al

          petewillP 1 Reply Last reply
          0
          • SparkmanS Sparkman

            @petewill said:

            How necessary are the .2A fuses? I couldn't find any on ebay at a reasonable price. Is the goal of this fuse to prevent large surges (like lightning) from hitting the MOV, or something else? If it's to prevent large surges would the .75A work ok?

            The fuse serves two purposes, one to protect if the current draw of the power supply exceeds its rated capacity and the other to blow if the varistor starts conducting a large amount of current in a spike situation. A .75A will still provide protection, but will take a longer time to blow. You want to make sure the fuse doesn't blow because of the in-rush current at start-up, which a fast-blow fuse may do. Typically you want the fuse to be sized at about 150% max of the rated capacity so I would not exceed .3A.

            Cheers
            Al

            petewillP Offline
            petewillP Offline
            petewill
            Admin
            wrote on last edited by
            #228

            @Sparkman

            As long as you only feed it with 120VAC, there's no issue with that. For those that will feed it with 240VAC, they need to use it with a MOV rated above that.

            I am in the USA so I will only be feeding it with 120VAC, but I will make sure to note that anyone using 240VAC will need a different value varistor.

            the fuse should be after the varistor in the circuit

            Ok, I'm still a little confused. Are you saying it should be 120VAC -> Varistor -> Fuse -> HLK? Or, 120VAC -> Fuse -> Varistor -> HLK? I thought it was the second one but maybe I misunderstood.

            Also, I found some fuses that are rated at 300mA! Not a bad price either!
            http://www.ebay.com/itm/Ceramic-Slow-Blow-Fuse-3-6-x-10mm-Axial-Leads-125V-250V-0-1A-6-3A-10-30pcs-/111433875797?var=&hash=item19f1fa0155

            I think I am almost ready to start ordering parts. I am excited for this build! If anyone else has any feedback please let me know. Thanks!

            My "How To" home automation video channel: https://www.youtube.com/channel/UCq_Evyh5PQALx4m4CQuxqkA

            SparkmanS 1 Reply Last reply
            0
            • petewillP petewill

              @Sparkman

              As long as you only feed it with 120VAC, there's no issue with that. For those that will feed it with 240VAC, they need to use it with a MOV rated above that.

              I am in the USA so I will only be feeding it with 120VAC, but I will make sure to note that anyone using 240VAC will need a different value varistor.

              the fuse should be after the varistor in the circuit

              Ok, I'm still a little confused. Are you saying it should be 120VAC -> Varistor -> Fuse -> HLK? Or, 120VAC -> Fuse -> Varistor -> HLK? I thought it was the second one but maybe I misunderstood.

              Also, I found some fuses that are rated at 300mA! Not a bad price either!
              http://www.ebay.com/itm/Ceramic-Slow-Blow-Fuse-3-6-x-10mm-Axial-Leads-125V-250V-0-1A-6-3A-10-30pcs-/111433875797?var=&hash=item19f1fa0155

              I think I am almost ready to start ordering parts. I am excited for this build! If anyone else has any feedback please let me know. Thanks!

              SparkmanS Offline
              SparkmanS Offline
              Sparkman
              Hero Member
              wrote on last edited by
              #229

              @petewill said:

              @Sparkman

              the fuse should be after the varistor in the circuit

              Ok, I'm still a little confused. Are you saying it should be 120VAC -> Varistor -> Fuse -> HLK? Or, 120VAC -> Fuse -> Varistor -> HLK? I thought it was the second one but maybe I misunderstood.

              Sorry, the wording I used was unclear and was based on the 120VAC being on the right in your diagram :-). Yes, it is 120VAC -> Fuse -> Varistor -> HLK.

              Cheers
              Al

              petewillP 1 Reply Last reply
              0
              • SparkmanS Sparkman

                @petewill said:

                @Sparkman

                the fuse should be after the varistor in the circuit

                Ok, I'm still a little confused. Are you saying it should be 120VAC -> Varistor -> Fuse -> HLK? Or, 120VAC -> Fuse -> Varistor -> HLK? I thought it was the second one but maybe I misunderstood.

                Sorry, the wording I used was unclear and was based on the 120VAC being on the right in your diagram :-). Yes, it is 120VAC -> Fuse -> Varistor -> HLK.

                Cheers
                Al

                petewillP Offline
                petewillP Offline
                petewill
                Admin
                wrote on last edited by
                #230

                @Sparkman Great, thanks! The parts have been ordered. Can't wait!

                My "How To" home automation video channel: https://www.youtube.com/channel/UCq_Evyh5PQALx4m4CQuxqkA

                1 Reply Last reply
                0
                • C ceech

                  This one is not "safe", but it is an In-Wall AC to DC converter. Transformerless. With a 3A Solid state relay:

                  2015-08-21T12-11-1.jpg

                  2015-08.jpg

                  The converter output is 3.3V at 100mA and the solid state relay is a Triac.

                  F Offline
                  F Offline
                  Fabien
                  wrote on last edited by
                  #231

                  @ceech said:

                  This one is not "safe", but it is an In-Wall AC to DC converter. Transformerless. With a 3A Solid state relay:

                  2015-08-21T12-11-1.jpg

                  2015-08.jpg

                  The converter output is 3.3V at 100mA and the solid state relay is a Triac.

                  Do you have some shcematic of this board ? I'd like to adapt it for 2 relays

                  C 1 Reply Last reply
                  0
                  • Cliff KarlssonC Offline
                    Cliff KarlssonC Offline
                    Cliff Karlsson
                    wrote on last edited by
                    #232

                    Can anyone give me ebay-links to the parts I need to order to use the HLK with 230V.

                    I am getting a little confused about all the links.

                    1 Reply Last reply
                    0
                    • rvendrameR Offline
                      rvendrameR Offline
                      rvendrame
                      Hero Member
                      wrote on last edited by rvendrame
                      #233

                      This is the one I sent to be reviewed:

                      http://www.aliexpress.com/item/Free-Shipping-1pcs-lot-HLK-PM01-AC-DC-220V-to-5V-mini-power-supply-module-intelligent/32408565688.html

                      Home Assistant / Vera Plus UI7
                      ESP8266 GW + mySensors 2.3.2
                      Alexa / Google Home

                      1 Reply Last reply
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                      • Cliff KarlssonC Offline
                        Cliff KarlssonC Offline
                        Cliff Karlsson
                        wrote on last edited by
                        #234

                        Ok thanks, but I meant the fuses, varistors and stuff.

                        petewillP 1 Reply Last reply
                        0
                        • Cliff KarlssonC Cliff Karlsson

                          Ok thanks, but I meant the fuses, varistors and stuff.

                          petewillP Offline
                          petewillP Offline
                          petewill
                          Admin
                          wrote on last edited by
                          #235

                          @Cliff-Karlsson
                          I haven't tested any of these parts yet but this is what I ordered. I am in the USA so this is spec'd for 120 VAC. If you're using 240 you will need to change the size of the Varistor but everything else should be fine for 240.

                          Varistor for 120VAC - http://www.ebay.com/itm/321024816822?_trksid=p2057872.m2749.l2649&ssPageName=STRK%3AMEBIDX%3AIT

                          73°C Thermal Fuse - http://www.ebay.com/itm/221560426284?_trksid=p2057872.m2749.l2649&var=520415979885&ssPageName=STRK%3AMEBIDX%3AIT

                          250V 300mA Slow Blow Fuse - http://www.ebay.com/itm/111433875797?_trksid=p2057872.m2749.l2649&var=410420838583&ssPageName=STRK%3AMEBIDX%3AIT

                          HLK-PM01 - http://www.ebay.com/itm/351418782712?_trksid=p2057872.m2749.l2649&ssPageName=STRK%3AMEBIDX%3AIT

                          My "How To" home automation video channel: https://www.youtube.com/channel/UCq_Evyh5PQALx4m4CQuxqkA

                          1 Reply Last reply
                          1
                          • F Fabien

                            @ceech said:

                            This one is not "safe", but it is an In-Wall AC to DC converter. Transformerless. With a 3A Solid state relay:

                            2015-08-21T12-11-1.jpg

                            2015-08.jpg

                            The converter output is 3.3V at 100mA and the solid state relay is a Triac.

                            Do you have some shcematic of this board ? I'd like to adapt it for 2 relays

                            C Offline
                            C Offline
                            ceech
                            Hardware Contributor
                            wrote on last edited by
                            #236

                            @Fabien @DrJeff Here is a link to board and schematic files for the transformerless AC-DC converter:
                            https://github.com/ceech/AC_SR087

                            DrJeffD 1 Reply Last reply
                            2
                            • M Offline
                              M Offline
                              MartinP
                              wrote on last edited by
                              #237

                              Would this varistor work with 240v?
                              http://www.ebay.com/itm/10-x-Zinc-Oxide-Varistor-250VAC-60J-2500A-10mm-/260848704608?hash=item3cbbcb5c60

                              petewillP 1 Reply Last reply
                              0
                              • C ceech

                                @Fabien @DrJeff Here is a link to board and schematic files for the transformerless AC-DC converter:
                                https://github.com/ceech/AC_SR087

                                DrJeffD Offline
                                DrJeffD Offline
                                DrJeff
                                wrote on last edited by
                                #238

                                @ceech can't look at the files right now is this a dimmer switch that is transformerless?

                                C 1 Reply Last reply
                                0
                                • DrJeffD DrJeff

                                  @ceech can't look at the files right now is this a dimmer switch that is transformerless?

                                  C Offline
                                  C Offline
                                  ceech
                                  Hardware Contributor
                                  wrote on last edited by
                                  #239

                                  @DrJeff Yes

                                  DrJeffD 1 Reply Last reply
                                  0
                                  • C ceech

                                    @DrJeff Yes

                                    DrJeffD Offline
                                    DrJeffD Offline
                                    DrJeff
                                    wrote on last edited by
                                    #240

                                    @ceech Thanks yet again!

                                    1 Reply Last reply
                                    0
                                    • M MartinP

                                      Would this varistor work with 240v?
                                      http://www.ebay.com/itm/10-x-Zinc-Oxide-Varistor-250VAC-60J-2500A-10mm-/260848704608?hash=item3cbbcb5c60

                                      petewillP Offline
                                      petewillP Offline
                                      petewill
                                      Admin
                                      wrote on last edited by
                                      #241

                                      @MartinP Based on my limited knowledge, yes, that should work. Maybe someone else can chime in to confirm?

                                      My "How To" home automation video channel: https://www.youtube.com/channel/UCq_Evyh5PQALx4m4CQuxqkA

                                      SparkmanS 1 Reply Last reply
                                      0
                                      • F Offline
                                        F Offline
                                        Fabien
                                        wrote on last edited by
                                        #242

                                        thank you @ceech

                                        1 Reply Last reply
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                                        • petewillP petewill

                                          @MartinP Based on my limited knowledge, yes, that should work. Maybe someone else can chime in to confirm?

                                          SparkmanS Offline
                                          SparkmanS Offline
                                          Sparkman
                                          Hero Member
                                          wrote on last edited by
                                          #243

                                          @petewill said:

                                          @MartinP Based on my limited knowledge, yes, that should work. Maybe someone else can chime in to confirm?

                                          I would personally go with a higher voltage rating. Something like 15-20% higher than your normal voltage otherwise you may get regular nuisance trips. So for a 240 VAC system, I would use something close to 290V.

                                          Cheers
                                          Al

                                          petewillP 1 Reply Last reply
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