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CNC PCB milling

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  • NeverDieN Offline
    NeverDieN Offline
    NeverDie
    Hero Member
    wrote on last edited by
    #180

    @rmtucker Which g-code sender is it that you like best?

    rmtuckerR 1 Reply Last reply
    0
    • NeverDieN NeverDie

      Well, humbug! I'm all out. Maybe tomorrow I'll buy the red threadlocker, which is even stronger.

      dbemowskD Offline
      dbemowskD Offline
      dbemowsk
      wrote on last edited by
      #181

      @neverdie, or anyone else that can answer this with some logic, just because the topic came up. Why does Loctite red come in a blue container and loctite blue come in a red container?
      0_1513751591321_cf4dc6b4-34f3-453c-a624-05994fbca118-image.png

      Vera Plus running UI7 with MySensors, Sonoffs and 1-Wire devices
      Visit my website for more Bits, Bytes and Ramblings from me: http://dan.bemowski.info/

      YveauxY 1 Reply Last reply
      0
      • dbemowskD dbemowsk

        @neverdie, or anyone else that can answer this with some logic, just because the topic came up. Why does Loctite red come in a blue container and loctite blue come in a red container?
        0_1513751591321_cf4dc6b4-34f3-453c-a624-05994fbca118-image.png

        YveauxY Offline
        YveauxY Offline
        Yveaux
        Mod
        wrote on last edited by
        #182

        @dbemowsk said in CNC PCB milling:

        Why does Loctite red come in a blue container and loctite blue come in a red container?

        Made in China?

        http://yveaux.blogspot.nl

        dbemowskD 1 Reply Last reply
        0
        • NeverDieN Offline
          NeverDieN Offline
          NeverDie
          Hero Member
          wrote on last edited by
          #183

          Probably historical reasons.

          1 Reply Last reply
          0
          • YveauxY Yveaux

            @dbemowsk said in CNC PCB milling:

            Why does Loctite red come in a blue container and loctite blue come in a red container?

            Made in China?

            dbemowskD Offline
            dbemowskD Offline
            dbemowsk
            wrote on last edited by
            #184

            @yveaux LOL

            Vera Plus running UI7 with MySensors, Sonoffs and 1-Wire devices
            Visit my website for more Bits, Bytes and Ramblings from me: http://dan.bemowski.info/

            1 Reply Last reply
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            • NeverDieN Offline
              NeverDieN Offline
              NeverDie
              Hero Member
              wrote on last edited by
              #185

              Probably a committee decision. Half liked red, and the other half liked blue. They were deadlocked, and this was their compromise decision. :laughing:

              andrewA 1 Reply Last reply
              0
              • NeverDieN NeverDie

                I don't see any plugs on the woodpecker board that are designated for connecting to a touch plate. So, I guess it's configured using the woodpecker header pins? How is that best set up?

                By the way, after re-tightening the set-screws on the adapters used to connect the step-motors to the screw rods, they seem to be holding now and not slipping loose. I take it back, one of them just came loose again. :(

                andrewA Offline
                andrewA Offline
                andrew
                wrote on last edited by
                #186

                @neverdie for the touch sensing you should use A5 connector from the headers, connecting it to the actual tool (bit), then a gnd (header's bottom row) connecting to the pcb's surface.

                for the tool connection I use crocodile clamps.

                screws: you did not fasten them enough. at the beginning I also missed some endpoints, but since I put the cnc together, I had no issue with any of my screws.

                andrewA NeverDieN 2 Replies Last reply
                1
                • andrewA andrew

                  @neverdie for the touch sensing you should use A5 connector from the headers, connecting it to the actual tool (bit), then a gnd (header's bottom row) connecting to the pcb's surface.

                  for the tool connection I use crocodile clamps.

                  screws: you did not fasten them enough. at the beginning I also missed some endpoints, but since I put the cnc together, I had no issue with any of my screws.

                  andrewA Offline
                  andrewA Offline
                  andrew
                  wrote on last edited by
                  #187

                  @andrew for first go for a single touch probing instead of a whole autoleveling session.
                  just for testing purposes, start the touch probing from a higher position and touch the gnd wire directly to the spindle's tool to see whether it stops or not. if not, you should stop it manually from the gui, otherwise it could break the tool.
                  if everything works well (so you proved that you connections to the pins and the belonging settings are ok), then you can run the simple touch probes or the autoleveling as well.

                  1 Reply Last reply
                  1
                  • NeverDieN NeverDie

                    @neverdie said in CNC PCB milling:

                    one of them just came loose again

                    And now the other one did too. Is anyone using a threadlocker on the set screws to keep this from happening?

                    I think I'll put on some locktite and let it dry overnight and then see if it still happens tomorrow. I'll start with just the threaded rods.

                    Anyhow, the good news is that the heat sinks plainly did not short out the GRBL controller boards. I guess the adhesive must act as an electrical insulator.

                    sundberg84S Offline
                    sundberg84S Offline
                    sundberg84
                    Hardware Contributor
                    wrote on last edited by
                    #188

                    @neverdie said in CNC PCB milling:

                    Is anyone using a threadlocker on the set screws to keep this from happening?

                    For one that will probably buy the same CNC could you document how you solve this with a picture?

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                    NeverDieN 1 Reply Last reply
                    1
                    • NeverDieN NeverDie

                      @rmtucker Which g-code sender is it that you like best?

                      rmtuckerR Offline
                      rmtuckerR Offline
                      rmtucker
                      wrote on last edited by
                      #189

                      @neverdie said in CNC PCB milling:

                      @rmtucker Which g-code sender is it that you like best?

                      I am not using a g-code sender,i am using mach3.
                      But i have just started playing with grbl and bCNC seems to do most things.

                      1 Reply Last reply
                      1
                      • NeverDieN NeverDie

                        Probably a committee decision. Half liked red, and the other half liked blue. They were deadlocked, and this was their compromise decision. :laughing:

                        andrewA Offline
                        andrewA Offline
                        andrew
                        wrote on last edited by
                        #190

                        @neverdie one more think I forgot to mention: after I assembled the cnc, I used a little wd40 across each axis and moved each from one end to another. it helped for smooth and "barrier-free" movements.

                        1 Reply Last reply
                        1
                        • andrewA andrew

                          @neverdie for the touch sensing you should use A5 connector from the headers, connecting it to the actual tool (bit), then a gnd (header's bottom row) connecting to the pcb's surface.

                          for the tool connection I use crocodile clamps.

                          screws: you did not fasten them enough. at the beginning I also missed some endpoints, but since I put the cnc together, I had no issue with any of my screws.

                          NeverDieN Offline
                          NeverDieN Offline
                          NeverDie
                          Hero Member
                          wrote on last edited by
                          #191

                          @andrew said in CNC PCB milling:

                          you should use A5 connector

                          Does using A5 somehow automagically just work, or does it require additional software configuration?

                          andrewA 1 Reply Last reply
                          0
                          • sundberg84S sundberg84

                            @neverdie said in CNC PCB milling:

                            Is anyone using a threadlocker on the set screws to keep this from happening?

                            For one that will probably buy the same CNC could you document how you solve this with a picture?

                            NeverDieN Offline
                            NeverDieN Offline
                            NeverDie
                            Hero Member
                            wrote on last edited by NeverDie
                            #192

                            @sundberg84 said in CNC PCB milling:

                            @neverdie said in CNC PCB milling:

                            Is anyone using a threadlocker on the set screws to keep this from happening?

                            For one that will probably buy the same CNC could you document how you solve this with a picture?

                            OK, here is what I'm doing in pictures. I'm applying blue 242 Loctite:
                            0_1513780511391_loctite.jpg
                            to the threads of the 4 set screws on the coupler:
                            0_1513780537893_coupler.jpg
                            That should keep them from loosening up after they are screwed into position. Note, you have at most 10 minutes of working time before it sets.

                            1 Reply Last reply
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                            • NeverDieN Offline
                              NeverDieN Offline
                              NeverDie
                              Hero Member
                              wrote on last edited by NeverDie
                              #193

                              I applied it to the motor set screws first and let it set:
                              0_1513782061856_magnet.jpg
                              Note: I used rare earth magnets to help secure the set screw to the allen wrench. That insures that the set screw doesn't drop off and disappear somewhere on the floor. Works great.

                              The couplers are made from anodized aluminum, so I'm not sure how well the loctite will work on them. However, I think it will still work, as the set screws themselves are steel.

                              zboblamontZ 1 Reply Last reply
                              0
                              • NeverDieN Offline
                                NeverDieN Offline
                                NeverDie
                                Hero Member
                                wrote on last edited by NeverDie
                                #194

                                I found an intro to bCNC:
                                https://www.youtube.com/watch?v=c-2k48TwU-8

                                It looks easy and intuitive, so I'll probably go with that.

                                As usual, it's the software that has the best tutorial that wins.

                                1 Reply Last reply
                                1
                                • NeverDieN NeverDie

                                  I applied it to the motor set screws first and let it set:
                                  0_1513782061856_magnet.jpg
                                  Note: I used rare earth magnets to help secure the set screw to the allen wrench. That insures that the set screw doesn't drop off and disappear somewhere on the floor. Works great.

                                  The couplers are made from anodized aluminum, so I'm not sure how well the loctite will work on them. However, I think it will still work, as the set screws themselves are steel.

                                  zboblamontZ Offline
                                  zboblamontZ Offline
                                  zboblamont
                                  wrote on last edited by
                                  #195

                                  @neverdie I used to use nail varnish on threads as it was just as effective, even though it annoyed the partner whose nail varnish it was. It is not the bond between the metals which is that important, it is adding resistance between the threads to prevent unscrewing, were it to completely bond, you would shear the bolt before it was removed, which is a whole lot of trouble....

                                  NeverDieN 1 Reply Last reply
                                  1
                                  • zboblamontZ zboblamont

                                    @neverdie I used to use nail varnish on threads as it was just as effective, even though it annoyed the partner whose nail varnish it was. It is not the bond between the metals which is that important, it is adding resistance between the threads to prevent unscrewing, were it to completely bond, you would shear the bolt before it was removed, which is a whole lot of trouble....

                                    NeverDieN Offline
                                    NeverDieN Offline
                                    NeverDie
                                    Hero Member
                                    wrote on last edited by NeverDie
                                    #196

                                    @zboblamont said in CNC PCB milling:

                                    @neverdie I used to use nail varnish on threads as it was just as effective, even though it annoyed the partner whose nail varnish it was. It is not the bond between the metals which is that important, it is adding resistance between the threads to prevent unscrewing, were it to completely bond, you would shear the bolt before it was removed, which is a whole lot of trouble....

                                    Does nail varnish cure anaerobically in the presence of metal ions? That seems to be much of the theory behind thread lockers.

                                    I thought nail varnish cured by evaporation.

                                    In any case, I wiped off the excess loctite, because it might never dry (or, at least, take a long while to do so).

                                    I think the loctite is likely to work, since Andrew had success without anything but torquing it down hard. On the other hand, maybe his is threaded differently than what came in my kit.

                                    zboblamontZ 1 Reply Last reply
                                    0
                                    • NeverDieN NeverDie

                                      @andrew said in CNC PCB milling:

                                      you should use A5 connector

                                      Does using A5 somehow automagically just work, or does it require additional software configuration?

                                      andrewA Offline
                                      andrewA Offline
                                      andrew
                                      wrote on last edited by
                                      #197

                                      @neverdie said in CNC PCB milling:

                                      @andrew said in CNC PCB milling:

                                      you should use A5 connector

                                      Does using A5 somehow automagically just work, or does it require additional software configuration?

                                      it should work by default

                                      1 Reply Last reply
                                      1
                                      • NeverDieN NeverDie

                                        @zboblamont said in CNC PCB milling:

                                        @neverdie I used to use nail varnish on threads as it was just as effective, even though it annoyed the partner whose nail varnish it was. It is not the bond between the metals which is that important, it is adding resistance between the threads to prevent unscrewing, were it to completely bond, you would shear the bolt before it was removed, which is a whole lot of trouble....

                                        Does nail varnish cure anaerobically in the presence of metal ions? That seems to be much of the theory behind thread lockers.

                                        I thought nail varnish cured by evaporation.

                                        In any case, I wiped off the excess loctite, because it might never dry (or, at least, take a long while to do so).

                                        I think the loctite is likely to work, since Andrew had success without anything but torquing it down hard. On the other hand, maybe his is threaded differently than what came in my kit.

                                        zboblamontZ Offline
                                        zboblamontZ Offline
                                        zboblamont
                                        wrote on last edited by
                                        #198

                                        @neverdie Torquing down correctly normally prevents threads unwinding, but have seen bolts come loose with vibration on occasion. Only ever used loctite or equivalent on cylinder head bolts, particularly alloy heads, it never actually sets solid and is oil etc resistant.
                                        Although lacquer or plastic paints do harden, as a plastic filler between the threads, it increases contact friction, yet will shear to permit removal of the bolt when necessary. Typical threads do not fully engage metal to metal, the clearance is essential to allow the nut to be run on the bolt.
                                        Loctite is fine if you have it already, nail varnish works fine for me in non oily scenarios.

                                        1 Reply Last reply
                                        1
                                        • NeverDieN Offline
                                          NeverDieN Offline
                                          NeverDie
                                          Hero Member
                                          wrote on last edited by NeverDie
                                          #199

                                          I've retried it now, and so far it's not coming lose. :)

                                          I added some machine oil on the rods and screws, and that seems to have helped. Before that, there were some areas where the screw rod on the y-axis was binding, but not now.

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