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  3. 110v-230v AC to Mysensors PCB board

110v-230v AC to Mysensors PCB board

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  • S Offline
    S Offline
    shabba
    wrote on last edited by
    #106

    thanks for reply @AWI - The 100nf one does not go under - it is the 100uF one that does. I have a small electrolytic one (it is slightly smaller than the second link you mention) and there is still not enough space - my arduino is too low - I could try and find higher pin stands. I'm sure some ppl will go off and buy all these parts like me so I hope they are aware. Would have been ideal for a SMD really (like the varistor right beside it).

    AWIA 1 Reply Last reply
    0
    • S shabba

      thanks for reply @AWI - The 100nf one does not go under - it is the 100uF one that does. I have a small electrolytic one (it is slightly smaller than the second link you mention) and there is still not enough space - my arduino is too low - I could try and find higher pin stands. I'm sure some ppl will go off and buy all these parts like me so I hope they are aware. Would have been ideal for a SMD really (like the varistor right beside it).

      AWIA Offline
      AWIA Offline
      AWI
      Hero Member
      wrote on last edited by
      #107

      @shabba I don't have a 100uF capacitor under the Arduino and don't think there needs to be one... Take a look at the pictures. The two large 4.7 and 100 uF are next to the black box

      1 Reply Last reply
      0
      • Q Offline
        Q Offline
        Quinie
        wrote on last edited by Quinie
        #108

        I still have trouble figuring out the C1 and C2. Here are some picture of my build so far.
        Not sure all the components are placed correctly.

        C1 is placed with a small 100nf (104) but BOM in zip say's this is wrong.
        As you can see i placed this one, cause the 100uf will not fit

        DSC_0232.JPG
        DSC_0234.JPG
        DSC_0236.JPG
        DSC_0237.JPG
        DSC_0239.JPG
        DSC_0242.JPG
        DSC_0245.JPG

        AWIA 1 Reply Last reply
        0
        • Q Quinie

          I still have trouble figuring out the C1 and C2. Here are some picture of my build so far.
          Not sure all the components are placed correctly.

          C1 is placed with a small 100nf (104) but BOM in zip say's this is wrong.
          As you can see i placed this one, cause the 100uf will not fit

          DSC_0232.JPG
          DSC_0234.JPG
          DSC_0236.JPG
          DSC_0237.JPG
          DSC_0239.JPG
          DSC_0242.JPG
          DSC_0245.JPG

          AWIA Offline
          AWIA Offline
          AWI
          Hero Member
          wrote on last edited by
          #109

          @Quinie looks correct. This is the position of the large capacitors (mind the polarity - minus to the edge of the board)

          upload-a8c45995-dbf9-4e64-8814-b1191a43be35

          I also noticed you mounted the regulator correct. ;-)

          1 Reply Last reply
          0
          • S Offline
            S Offline
            shabba
            wrote on last edited by
            #110

            So the regulator needs swapping about and the BOM cap values are incorrect from post (http://forum.mysensors.org/topic/1540/110v-230v-ac-to-mysensors-pcb-board/37) above that states :::
            C1 100nF capacitor
            C2 100uF capacitor
            C3 4.7uF capacitor

            ?

            AWIA 1 Reply Last reply
            0
            • bjornhallbergB Offline
              bjornhallbergB Offline
              bjornhallberg
              Hero Member
              wrote on last edited by
              #111

              Hmmm. I got the 5.5V DC varistor from another AliExpress seller and I'm a bit puzzled as to why it starts smoking after a few seconds. Tried several of them. The HLK gives a solid 5V output. I'm assuming I got some lower voltage varistors by mistake?

              m26872M 1 Reply Last reply
              0
              • S shabba

                So the regulator needs swapping about and the BOM cap values are incorrect from post (http://forum.mysensors.org/topic/1540/110v-230v-ac-to-mysensors-pcb-board/37) above that states :::
                C1 100nF capacitor
                C2 100uF capacitor
                C3 4.7uF capacitor

                ?

                AWIA Offline
                AWIA Offline
                AWI
                Hero Member
                wrote on last edited by
                #112

                @shabba Right... if you look at the schematics upload-a10f80dc-0eda-4c4b-aa49-e0bbc6f827a8 you can see that the two capacitors can be swapped without consequences

                S 1 Reply Last reply
                0
                • bjornhallbergB bjornhallberg

                  Hmmm. I got the 5.5V DC varistor from another AliExpress seller and I'm a bit puzzled as to why it starts smoking after a few seconds. Tried several of them. The HLK gives a solid 5V output. I'm assuming I got some lower voltage varistors by mistake?

                  m26872M Offline
                  m26872M Offline
                  m26872
                  Hardware Contributor
                  wrote on last edited by
                  #113

                  @bjornhallberg Maybe I've missed reading something, but why use a varistor for 5 Vdc and not a zener diode?

                  bjornhallbergB 1 Reply Last reply
                  0
                  • AWIA AWI

                    @shabba Right... if you look at the schematics upload-a10f80dc-0eda-4c4b-aa49-e0bbc6f827a8 you can see that the two capacitors can be swapped without consequences

                    S Offline
                    S Offline
                    shabba
                    wrote on last edited by
                    #114

                    @AWI Thanks! Very true!

                    1 Reply Last reply
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                    • m26872M m26872

                      @bjornhallberg Maybe I've missed reading something, but why use a varistor for 5 Vdc and not a zener diode?

                      bjornhallbergB Offline
                      bjornhallbergB Offline
                      bjornhallberg
                      Hero Member
                      wrote on last edited by
                      #115

                      @m26872 You're probably right, I just followed the BOM. I'll see if I can stock up on some diodes from AliExpress for future use.

                      1 Reply Last reply
                      0
                      • korttomaK Offline
                        korttomaK Offline
                        korttoma
                        Hero Member
                        wrote on last edited by korttoma
                        #116

                        Whould a 5.1V zener work?

                        edit: removed the link to the product so that no one would buy it the specs of it is to tight to be used with HLK.

                        • Tomas
                        m26872M 1 Reply Last reply
                        0
                        • Cliff KarlssonC Offline
                          Cliff KarlssonC Offline
                          Cliff Karlsson
                          wrote on last edited by
                          #117

                          Just a stupid question, the "G3MB-202P DC-AC PCB SSR In 5VDC,Out 240V AC 2A " What happens if I forget and plug something more power-hungry like a toaster or a microwave-owen? does any of the fuses blow or does the relay break ?

                          1 Reply Last reply
                          0
                          • korttomaK Offline
                            korttomaK Offline
                            korttoma
                            Hero Member
                            wrote on last edited by
                            #118

                            there is no fuse on the relay switch so I guess either the PCB or the relay will fail.

                            • Tomas
                            1 Reply Last reply
                            0
                            • m26872M Offline
                              m26872M Offline
                              m26872
                              Hardware Contributor
                              wrote on last edited by
                              #119

                              I've seen commercial products with a thermal fuse glued to the switching side of the relay. Maybe that would help some in such situation.

                              1 Reply Last reply
                              0
                              • korttomaK korttoma

                                Whould a 5.1V zener work?

                                edit: removed the link to the product so that no one would buy it the specs of it is to tight to be used with HLK.

                                m26872M Offline
                                m26872M Offline
                                m26872
                                Hardware Contributor
                                wrote on last edited by m26872
                                #120

                                @korttoma A 5.1V zener is probably too tight. The HLK seems rated 5+/-0.2V.

                                bjornhallbergB 1 Reply Last reply
                                0
                                • m26872M m26872

                                  @korttoma A 5.1V zener is probably too tight. The HLK seems rated 5+/-0.2V.

                                  bjornhallbergB Offline
                                  bjornhallbergB Offline
                                  bjornhallberg
                                  Hero Member
                                  wrote on last edited by
                                  #121

                                  @m26872 Indeed, mine is 5.08V (with no load). I ordered some 5.1V and 5.6V 1206 SMD diodes from Ali for future use. Plus some 3.6V. And a set of DIP diodes.

                                  rvendrameR 1 Reply Last reply
                                  0
                                  • bjornhallbergB bjornhallberg

                                    @m26872 Indeed, mine is 5.08V (with no load). I ordered some 5.1V and 5.6V 1206 SMD diodes from Ali for future use. Plus some 3.6V. And a set of DIP diodes.

                                    rvendrameR Offline
                                    rvendrameR Offline
                                    rvendrame
                                    Hero Member
                                    wrote on last edited by
                                    #122

                                    @bjornhallberg said:

                                    I ordered some 5.1V and 5.6V 1206 SMD diodes

                                    Just to remember, the typical zeners are 1W , which gives a max of 200mA of output capacity, pretty enough for Arduino+radio, but maybe not enough for many relays / Leds etc. And if they burn due overload, they will allow all voltage/current flowing from PSU into arduino.

                                    That explains why we suggested the varistor, in order to short the PSU output and trigger its internal protection. Strange that your varistors didn't survive... Bad lot? Maybe they are not 5.5V as stated?

                                    Home Assistant / Vera Plus UI7
                                    ESP8266 GW + mySensors 2.3.2
                                    Alexa / Google Home

                                    m26872M 1 Reply Last reply
                                    0
                                    • rvendrameR rvendrame

                                      @bjornhallberg said:

                                      I ordered some 5.1V and 5.6V 1206 SMD diodes

                                      Just to remember, the typical zeners are 1W , which gives a max of 200mA of output capacity, pretty enough for Arduino+radio, but maybe not enough for many relays / Leds etc. And if they burn due overload, they will allow all voltage/current flowing from PSU into arduino.

                                      That explains why we suggested the varistor, in order to short the PSU output and trigger its internal protection. Strange that your varistors didn't survive... Bad lot? Maybe they are not 5.5V as stated?

                                      m26872M Offline
                                      m26872M Offline
                                      m26872
                                      Hardware Contributor
                                      wrote on last edited by
                                      #123

                                      @rvendrame
                                      No.
                                      The zener will only lead current during over voltage condition and only needs to dissapate enough energy till one of your (multiple?) over current protection trips. Just as your varistor setup is supposed to work.

                                      rvendrameR 1 Reply Last reply
                                      0
                                      • m26872M m26872

                                        @rvendrame
                                        No.
                                        The zener will only lead current during over voltage condition and only needs to dissapate enough energy till one of your (multiple?) over current protection trips. Just as your varistor setup is supposed to work.

                                        rvendrameR Offline
                                        rvendrameR Offline
                                        rvendrame
                                        Hero Member
                                        wrote on last edited by
                                        #124

                                        @m26872 , is it also true in case the PSU itself fail? And what happens if the circuit consumes more current than zener rating? I'm my (poor) knowledge, zeners are more relevant for stabilization, while varistor are effective 'protection' devices...

                                        Home Assistant / Vera Plus UI7
                                        ESP8266 GW + mySensors 2.3.2
                                        Alexa / Google Home

                                        m26872M 1 Reply Last reply
                                        0
                                        • M mvdarend

                                          I spoke too soon... the unit seems to work well, but I hadn't tested if the relay actually switched or not. The status seems to change fine in the serial monitor, but it doesn't seem to be actually switching. I'll have to do some more troubleshooting.

                                          S Offline
                                          S Offline
                                          shabba
                                          wrote on last edited by
                                          #125

                                          @mvdarend You discover your issue with the relay?

                                          M 1 Reply Last reply
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