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  3. ๐Ÿ’ฌ Easy/Newbie PCB for MySensors

๐Ÿ’ฌ Easy/Newbie PCB for MySensors

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mysensorsbatteryeasynewbiepcbmysx
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  • dbemowskD dbemowsk

    @ChrisW said:

    I was unaware of the need for voltage regulator to the radio - since Iยดm going with 3.3 all the way I never realized this.

    That's what I was trying to explain. You do not need the regulator, but the board is set up to use one in the event that you might use a 5 volt nano. That is why I mentioned adding the jumper wire. That is to jumper the input and output pins of where the regulator would normally go IF you were using a 5 volt arduino.
    regulator jumper placement

    EDIT:
    @sundberg84 I think we were typing messages at the same time. I did not realize that the radio could run at that low of a voltage. My method jumps the boosted 3.3 volts over to the radio. Shouldn't adding the 0.1uf and 10uf caps attenuate the noise from the booster when jumping the regulator pins?

    sundberg84S Offline
    sundberg84S Offline
    sundberg84
    Hardware Contributor
    wrote on last edited by
    #236

    @dbemowsk - What I know the booster generates ALOT of noice and are really dependent of the quality of the booster. They are expensive as it is and if you buy the china ones its a big risk you get disturbance to the radio even if you use caps!

    I would not recommend to jump the boosted voltage to the radio. It might work in some cases (depending on the hardware) but there is a risk doing it.

    Some boosters even generate so much noice that even if you havent it connected directly to the radio it doesnt work.

    Controller: Proxmox VM - Home Assistant
    MySensors GW: Arduino Uno - W5100 Ethernet, Gw Shield Nrf24l01+ 2,4Ghz
    MySensors GW: Arduino Uno - Gw Shield RFM69, 433mhz
    RFLink GW - Arduino Mega + RFLink Shield, 433mhz

    1 Reply Last reply
    0
    • M Offline
      M Offline
      Matt
      wrote on last edited by
      #237

      Hiya Sundberg
      I think Im having boost converter noise issues from a dodgy ebay batch.
      I have soldered up 11 of your boards to date and two are real flaky.
      Aside from swapping out the boost converter is there a way to reduce the noise? 0.1UF cap across the radio power/gnd pins? Or across the GND and output pins of the booster itself?
      They are kind of expensive so dont want to bin them if I can bodge up a fix...
      Thanks,
      Matt

      sundberg84S 1 Reply Last reply
      0
      • M Matt

        Hiya Sundberg
        I think Im having boost converter noise issues from a dodgy ebay batch.
        I have soldered up 11 of your boards to date and two are real flaky.
        Aside from swapping out the boost converter is there a way to reduce the noise? 0.1UF cap across the radio power/gnd pins? Or across the GND and output pins of the booster itself?
        They are kind of expensive so dont want to bin them if I can bodge up a fix...
        Thanks,
        Matt

        sundberg84S Offline
        sundberg84S Offline
        sundberg84
        Hardware Contributor
        wrote on last edited by
        #238

        @Matt - Hi!
        This issues has been addressed in the thread before, see if you can find it.
        I have had luck with a 0,1 ceramic cap on the booster from out to GND. There is more advances methods to reduce noice which I haven't tried but you can read about them above in the thread somewhere. As you said they are a bit pricey but some boards have I just not been able to fix due to really bad booster and scrapped.

        Controller: Proxmox VM - Home Assistant
        MySensors GW: Arduino Uno - W5100 Ethernet, Gw Shield Nrf24l01+ 2,4Ghz
        MySensors GW: Arduino Uno - Gw Shield RFM69, 433mhz
        RFLink GW - Arduino Mega + RFLink Shield, 433mhz

        M 1 Reply Last reply
        0
        • sundberg84S sundberg84

          @Matt - Hi!
          This issues has been addressed in the thread before, see if you can find it.
          I have had luck with a 0,1 ceramic cap on the booster from out to GND. There is more advances methods to reduce noice which I haven't tried but you can read about them above in the thread somewhere. As you said they are a bit pricey but some boards have I just not been able to fix due to really bad booster and scrapped.

          M Offline
          M Offline
          Matt
          wrote on last edited by
          #239

          @sundberg84 Hiya yep found it, starts with your post 30th June 2016.
          To be honest its a bit over my head, inductors. ferrite beads etc. A picture of what to solder where would help.
          I did try to 0.1uf cap across OUT and GND but the things still only work for a minute then go silent.
          I will desolder existing booster then add a jumper from vin to vout to see how stable they are with a good solid battery supply.
          If they are reliable I will order some more boosters, but it seems a bit hit and miss as to reliability...
          Unless someone can post a pic or explain (for dummies) how to filter the booster effectively?
          I should pull out my scope, which involves tidying my workbench, not a task I undertake lightly....

          Thanks,
          Matt

          M 1 Reply Last reply
          1
          • M Matt

            @sundberg84 Hiya yep found it, starts with your post 30th June 2016.
            To be honest its a bit over my head, inductors. ferrite beads etc. A picture of what to solder where would help.
            I did try to 0.1uf cap across OUT and GND but the things still only work for a minute then go silent.
            I will desolder existing booster then add a jumper from vin to vout to see how stable they are with a good solid battery supply.
            If they are reliable I will order some more boosters, but it seems a bit hit and miss as to reliability...
            Unless someone can post a pic or explain (for dummies) how to filter the booster effectively?
            I should pull out my scope, which involves tidying my workbench, not a task I undertake lightly....

            Thanks,
            Matt

            M Offline
            M Offline
            Matt
            wrote on last edited by
            #240

            Have been doing some investigation of the boost converters, just with my DMM, which doesnt have frequency function.
            However it can measure ac ripple. On the working boosters there is a ripple amplitude of around 0.02V. On the flaky ones its anything from 0.03 to 0.05V. So this makes it easy for me to test to converters before comitting them with solder.

            1 Reply Last reply
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            • alexsh1A alexsh1

              @sundberg84 typically, I try to add the lc-filter to the booster as some of them are very noisy. This is very simple - 3.3ยตH Axial lead inducter and a large 220ยตF capacitor (I use the SMD version). This helps to smooth any ripple effect.

              M Offline
              M Offline
              Matt
              wrote on last edited by
              #241

              @alexsh1 I know its a bit historical but could you post a pic or explain how you connect the lc-filter to the boost converter? Having issues here, 0.1uf cap didnt help...
              Thanks....

              sundberg84S 1 Reply Last reply
              0
              • M Matt

                @alexsh1 I know its a bit historical but could you post a pic or explain how you connect the lc-filter to the boost converter? Having issues here, 0.1uf cap didnt help...
                Thanks....

                sundberg84S Offline
                sundberg84S Offline
                sundberg84
                Hardware Contributor
                wrote on last edited by
                #242

                @Matt - It was some time ago now i experienced with this... but something like this:
                0_1480492998281_1.JPG and to be hones maybe it was from ground (middle pin) to vin (left pin)... try both, cant do any harm. As I said - in most cases it works... I buy 10 and 10 batches and around 7-8 works good enough.

                Controller: Proxmox VM - Home Assistant
                MySensors GW: Arduino Uno - W5100 Ethernet, Gw Shield Nrf24l01+ 2,4Ghz
                MySensors GW: Arduino Uno - Gw Shield RFM69, 433mhz
                RFLink GW - Arduino Mega + RFLink Shield, 433mhz

                M 1 Reply Last reply
                0
                • sundberg84S sundberg84

                  @Matt - It was some time ago now i experienced with this... but something like this:
                  0_1480492998281_1.JPG and to be hones maybe it was from ground (middle pin) to vin (left pin)... try both, cant do any harm. As I said - in most cases it works... I buy 10 and 10 batches and around 7-8 works good enough.

                  M Offline
                  M Offline
                  Matt
                  wrote on last edited by
                  #243

                  @sundberg84 thanks, that is how I have soldered the 0.1uF cap but it hasnt improved things.
                  I was hoping @alexsh1 would be happy to chip in here and show me how to solder the 220uf cap and 3.3uH choke?

                  AWIA 1 Reply Last reply
                  1
                  • M Matt

                    @sundberg84 thanks, that is how I have soldered the 0.1uF cap but it hasnt improved things.
                    I was hoping @alexsh1 would be happy to chip in here and show me how to solder the 220uf cap and 3.3uH choke?

                    AWIA Offline
                    AWIA Offline
                    AWI
                    Hero Member
                    wrote on last edited by
                    #244

                    @Matt Take a look at link text

                    M 1 Reply Last reply
                    1
                    • AWIA AWI

                      @Matt Take a look at link text

                      M Offline
                      M Offline
                      Matt
                      wrote on last edited by
                      #245

                      @AWI hey thanks! I especially like this
                      0_1480738566004_lc-filter-circuit1-300x281.jpg

                      Although.... Something tells me L should be in series on Vout, sureley if it was between BAT and 3.3 voltage weird things would happen....
                      Might be time to finally try to figure out how to use that cheap old scope in my garage...
                      Also, as it happens, am just getting in to RC stuff (well for my son, but you know...)

                      1 Reply Last reply
                      0
                      • sundberg84S Offline
                        sundberg84S Offline
                        sundberg84
                        Hardware Contributor
                        wrote on last edited by sundberg84
                        #246

                        I have now updated this to Revision 9!

                        • Bigger mounting holes 2.5mm
                        • IRQ Jumper from Radio. This makes this trace disabled and D2 can be used for interupts unless jumper is connected.
                        • BAT and REG jumpers changed positions for better tracing.
                        • MysX 2,6
                        • Text on voltage regulater (Vout/Vin/Gnd)
                        • Bug with G on CAP now on the right side.
                        • GND and VCC swapped - so you could use a 2 pin block for GND/RAW as well.
                        • Capacitor to filter the booster output more (optional)

                        Please wait for PCB house to update to new gerber files before ordering (It should say M.Rev 5 (Manufacturer rev 5) for lastest revision when selecting PCB house)
                        I have not yet tested this rev... but no major changes so it should be pretty safe.
                        If you want to be 100% sure, download and order Rev 8.

                        Controller: Proxmox VM - Home Assistant
                        MySensors GW: Arduino Uno - W5100 Ethernet, Gw Shield Nrf24l01+ 2,4Ghz
                        MySensors GW: Arduino Uno - Gw Shield RFM69, 433mhz
                        RFLink GW - Arduino Mega + RFLink Shield, 433mhz

                        scurbS M 2 Replies Last reply
                        2
                        • sundberg84S sundberg84

                          I have now updated this to Revision 9!

                          • Bigger mounting holes 2.5mm
                          • IRQ Jumper from Radio. This makes this trace disabled and D2 can be used for interupts unless jumper is connected.
                          • BAT and REG jumpers changed positions for better tracing.
                          • MysX 2,6
                          • Text on voltage regulater (Vout/Vin/Gnd)
                          • Bug with G on CAP now on the right side.
                          • GND and VCC swapped - so you could use a 2 pin block for GND/RAW as well.
                          • Capacitor to filter the booster output more (optional)

                          Please wait for PCB house to update to new gerber files before ordering (It should say M.Rev 5 (Manufacturer rev 5) for lastest revision when selecting PCB house)
                          I have not yet tested this rev... but no major changes so it should be pretty safe.
                          If you want to be 100% sure, download and order Rev 8.

                          scurbS Offline
                          scurbS Offline
                          scurb
                          wrote on last edited by
                          #247

                          @sundberg84

                          Been a while since I made sensors now - but so what.. ordered 10 pcs in order to try it out :)

                          1 Reply Last reply
                          1
                          • sundberg84S sundberg84

                            I have now updated this to Revision 9!

                            • Bigger mounting holes 2.5mm
                            • IRQ Jumper from Radio. This makes this trace disabled and D2 can be used for interupts unless jumper is connected.
                            • BAT and REG jumpers changed positions for better tracing.
                            • MysX 2,6
                            • Text on voltage regulater (Vout/Vin/Gnd)
                            • Bug with G on CAP now on the right side.
                            • GND and VCC swapped - so you could use a 2 pin block for GND/RAW as well.
                            • Capacitor to filter the booster output more (optional)

                            Please wait for PCB house to update to new gerber files before ordering (It should say M.Rev 5 (Manufacturer rev 5) for lastest revision when selecting PCB house)
                            I have not yet tested this rev... but no major changes so it should be pretty safe.
                            If you want to be 100% sure, download and order Rev 8.

                            M Offline
                            M Offline
                            Matt
                            wrote on last edited by
                            #248

                            @sundberg84 said:

                            • Bug with G on CAP now on the right side.
                              Wait, what?
                              Missed this. I am using v8 boards. Cant seem to figure out how to search individual threads and 247 posts is a bit much to go through tonight. Will get the DMM out and try to figure it out, but what cap is labelled wrong?

                            Thanks,
                            Matt

                            sundberg84S 1 Reply Last reply
                            1
                            • M Matt

                              @sundberg84 said:

                              • Bug with G on CAP now on the right side.
                                Wait, what?
                                Missed this. I am using v8 boards. Cant seem to figure out how to search individual threads and 247 posts is a bit much to go through tonight. Will get the DMM out and try to figure it out, but what cap is labelled wrong?

                              Thanks,
                              Matt

                              sundberg84S Offline
                              sundberg84S Offline
                              sundberg84
                              Hardware Contributor
                              wrote on last edited by
                              #249

                              @Matt - check the images: https://forum.mysensors.org/topic/2740/easy-newbie-pcb-for-mysensors/197

                              Controller: Proxmox VM - Home Assistant
                              MySensors GW: Arduino Uno - W5100 Ethernet, Gw Shield Nrf24l01+ 2,4Ghz
                              MySensors GW: Arduino Uno - Gw Shield RFM69, 433mhz
                              RFLink GW - Arduino Mega + RFLink Shield, 433mhz

                              M 1 Reply Last reply
                              1
                              • sundberg84S sundberg84

                                @Matt - check the images: https://forum.mysensors.org/topic/2740/easy-newbie-pcb-for-mysensors/197

                                M Offline
                                M Offline
                                Matt
                                wrote on last edited by
                                #250

                                @sundberg84 cheers, no problem on my boards, multimeter confirms this...

                                1 Reply Last reply
                                0
                                • M Offline
                                  M Offline
                                  Matt
                                  wrote on last edited by Matt
                                  #251

                                  Hey I recently got a batch of ten pro 3.3v pro minis from ebay, I removed vreg + LED on two of them and they no longer work... Well, I cant upload. I have done this low power mod heaps of times, the boards are different from ones Ive seen before, has anyone here had this problem? Or am I just a problem magnet? Have yet to solder programming headers on a non modified board to see if its a bad batch... Maybe main power is routed through the vreg or LED regardless or something? I dont have the eyesight or mag abilities to play around...
                                  0_1482260686279_upload-22833514-2461-4622-9259-2d9e9fa6ed9b

                                  sundberg84S ferroF 2 Replies Last reply
                                  0
                                  • M Matt

                                    Hey I recently got a batch of ten pro 3.3v pro minis from ebay, I removed vreg + LED on two of them and they no longer work... Well, I cant upload. I have done this low power mod heaps of times, the boards are different from ones Ive seen before, has anyone here had this problem? Or am I just a problem magnet? Have yet to solder programming headers on a non modified board to see if its a bad batch... Maybe main power is routed through the vreg or LED regardless or something? I dont have the eyesight or mag abilities to play around...
                                    0_1482260686279_upload-22833514-2461-4622-9259-2d9e9fa6ed9b

                                    sundberg84S Offline
                                    sundberg84S Offline
                                    sundberg84
                                    Hardware Contributor
                                    wrote on last edited by
                                    #252

                                    @Matt - I have killed some when i tried to remove them led/reg with a knife (ie cutting). So i began desoldering them which workes nice. I have killed one because of a short circuit and one because i damaged the pad.

                                    Could be as you say another routing if its a new clone. Removing the led/resisotor led to being with should not affect this as it most likely only goes to ground.

                                    Controller: Proxmox VM - Home Assistant
                                    MySensors GW: Arduino Uno - W5100 Ethernet, Gw Shield Nrf24l01+ 2,4Ghz
                                    MySensors GW: Arduino Uno - Gw Shield RFM69, 433mhz
                                    RFLink GW - Arduino Mega + RFLink Shield, 433mhz

                                    M 1 Reply Last reply
                                    0
                                    • sundberg84S sundberg84

                                      @Matt - I have killed some when i tried to remove them led/reg with a knife (ie cutting). So i began desoldering them which workes nice. I have killed one because of a short circuit and one because i damaged the pad.

                                      Could be as you say another routing if its a new clone. Removing the led/resisotor led to being with should not affect this as it most likely only goes to ground.

                                      M Offline
                                      M Offline
                                      Matt
                                      wrote on last edited by Matt
                                      #253

                                      @sundberg84
                                      Thanks for your reply. Given I've done six or seven to date without issue I am somewhat skeptical that I have borked two in a row. I use a fine tip hakko iron, solder sucker, wick + a tiny wee flathead screwdriver for the butchery.
                                      Maybe its time I invested in a magnifying glass heh.
                                      Is it necessary to remove the vreg as I would think its not doing anything anyway as we are powering via VCC rather than raw?

                                      sundberg84S 1 Reply Last reply
                                      0
                                      • M Matt

                                        @sundberg84
                                        Thanks for your reply. Given I've done six or seven to date without issue I am somewhat skeptical that I have borked two in a row. I use a fine tip hakko iron, solder sucker, wick + a tiny wee flathead screwdriver for the butchery.
                                        Maybe its time I invested in a magnifying glass heh.
                                        Is it necessary to remove the vreg as I would think its not doing anything anyway as we are powering via VCC rather than raw?

                                        sundberg84S Offline
                                        sundberg84S Offline
                                        sundberg84
                                        Hardware Contributor
                                        wrote on last edited by
                                        #254

                                        @Matt - Sounds strange. Magnifying glass is cheap and good :+1:

                                        Controller: Proxmox VM - Home Assistant
                                        MySensors GW: Arduino Uno - W5100 Ethernet, Gw Shield Nrf24l01+ 2,4Ghz
                                        MySensors GW: Arduino Uno - Gw Shield RFM69, 433mhz
                                        RFLink GW - Arduino Mega + RFLink Shield, 433mhz

                                        M 1 Reply Last reply
                                        0
                                        • sundberg84S sundberg84

                                          @Matt - Sounds strange. Magnifying glass is cheap and good :+1:

                                          M Offline
                                          M Offline
                                          Matt
                                          wrote on last edited by
                                          #255

                                          @sundberg84
                                          Yeah it is a bit. As I said, may yet be a bad batch, too busy with other things right now to test a third one.
                                          Mind you, just found this and as I suspected, there appears to be no point in removing the regulator if we are powering directly via vcc.

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