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  3. 💬 Easy/Newbie PCB for MySensors

💬 Easy/Newbie PCB for MySensors

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  • D Offline
    D Offline
    dakipro
    wrote on last edited by
    #385

    Well I just tested with latest example from mysensors library, and we can exclude my latest p.s., nothing to do with using the node-manager (as expected).
    Only difference is the pro minis (but again, they should all get 3.3v via popup)?
    and on the "good" node I have mysensors 1.5 while on the others I use 2.1.

    C: OpenHAB2 with node-red on linux laptop
    GW: Arduino Nano - W5100 Ethernet, Nrf24l01+ 2,4Ghz mqtt
    GW: Arduino Mega, RFLink 433Mhz

    sundberg84S 1 Reply Last reply
    0
    • D dakipro

      Well I just tested with latest example from mysensors library, and we can exclude my latest p.s., nothing to do with using the node-manager (as expected).
      Only difference is the pro minis (but again, they should all get 3.3v via popup)?
      and on the "good" node I have mysensors 1.5 while on the others I use 2.1.

      sundberg84S Offline
      sundberg84S Offline
      sundberg84
      Hardware Contributor
      wrote on last edited by
      #386

      @dakipro - It looks like when the voltage drops, you are having issues with your radio (No reply and ST=Fail).
      This should not be a problem, since this is powered directly from the batteries and you say there are 2.8v left.

      The first thing that comes to my mind is that as the voltage drops, the booster needs to work harder and introduces more noice into the board. As the noice increase, the radio gets in trouble.
      The other I can imagine is that you have a bad clone which cant handle lower voltages.

      Both problems are a bit tricky to diagnose. First I would try some different radios, if possible from different batches. Second I would look more close to the booster. They vary greatly in quality and some are just really bad. Sometimes a cheramic capacitor might help (from output to gnd on the booster). You could also just disconnect the booster and see if it works (the pro mini shoudl be able to handle down to 2.8v).

      Controller: Proxmox VM - Home Assistant
      MySensors GW: Arduino Uno - W5100 Ethernet, Gw Shield Nrf24l01+ 2,4Ghz
      MySensors GW: Arduino Uno - Gw Shield RFM69, 433mhz
      RFLink GW - Arduino Mega + RFLink Shield, 433mhz

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      • D Offline
        D Offline
        dakipro
        wrote on last edited by
        #387

        After several hours of debugging and changing all possible components, i built exactly same circuit on prototype board and with exactly same (active) components I was able to go down to 1.9, sometimes to 1.8, while on the easyboard only down to 2.6. I also used exactly the same booster on both prototype and on the easyboard.

        But then a breakthrough, I have found one passive component that was different between the two mentioned boards! It was the radio freaking capacitor, on the "good" board it was 47uf, and on the problematic board had 4.7uf!
        I changed radio cap to 47uf and I am now able to go on both boards down to 2.3v. Which is ok, not the 1.9v but it is good enough (for now :) ) So those 42.3uf were missing for radio to go ~0.5v lower in voltage I guess.

        The one thing I am missing on the prototyping board is the voltage measurement circuit, so I guess that gives some 0.4v lowest threshold or something, i will test these days on the prototyping board, just to verify.

        Thank you @sundberg84 for attention and help :)

        Are you able to provide 1.9v on battery input on some easy board with the dht22? Like the one from the photos on the openhardware?

        C: OpenHAB2 with node-red on linux laptop
        GW: Arduino Nano - W5100 Ethernet, Nrf24l01+ 2,4Ghz mqtt
        GW: Arduino Mega, RFLink 433Mhz

        sundberg84S dbemowskD 2 Replies Last reply
        0
        • D dakipro

          After several hours of debugging and changing all possible components, i built exactly same circuit on prototype board and with exactly same (active) components I was able to go down to 1.9, sometimes to 1.8, while on the easyboard only down to 2.6. I also used exactly the same booster on both prototype and on the easyboard.

          But then a breakthrough, I have found one passive component that was different between the two mentioned boards! It was the radio freaking capacitor, on the "good" board it was 47uf, and on the problematic board had 4.7uf!
          I changed radio cap to 47uf and I am now able to go on both boards down to 2.3v. Which is ok, not the 1.9v but it is good enough (for now :) ) So those 42.3uf were missing for radio to go ~0.5v lower in voltage I guess.

          The one thing I am missing on the prototyping board is the voltage measurement circuit, so I guess that gives some 0.4v lowest threshold or something, i will test these days on the prototyping board, just to verify.

          Thank you @sundberg84 for attention and help :)

          Are you able to provide 1.9v on battery input on some easy board with the dht22? Like the one from the photos on the openhardware?

          sundberg84S Offline
          sundberg84S Offline
          sundberg84
          Hardware Contributor
          wrote on last edited by sundberg84
          #388

          @dakipro - the radio capacitor is crusial which has been proven many times before so good you found out your problem. What can be a pain with the radios is that some clones/batches seems to work with on capacitor value and the next need some higher/lower value on the capacitor to work at its best.

          The source is most likley what i explained above, the booster noice which interfere with the radio. On a breadboard you have much more space and possibility to put the booster further away from the radio with longer wires. This is most likley your case here...

          Are you able to provide 1.9v on battery input on some easy board with the dht22? Like the one from the photos on the openhardware?

          I have not made any a large quantity of measurments, because i almost never have to change my AA batteries. I have 5 Easy nodes (different revs though) with DHT22 and the only time I measured it was around 2 if I remember right. Cant remember if it was 2.0 or 2.2 though... I will keep that in mind for the next battery change but the lowest node is at 2.5V at the moment so it might take a while. If I remember right according to Domoticz I will not have to change these batteries for atleast a couple of months.

          So the short answer... im not far from 1.9V, but It will depend on the radio and the booster quality.

          Controller: Proxmox VM - Home Assistant
          MySensors GW: Arduino Uno - W5100 Ethernet, Gw Shield Nrf24l01+ 2,4Ghz
          MySensors GW: Arduino Uno - Gw Shield RFM69, 433mhz
          RFLink GW - Arduino Mega + RFLink Shield, 433mhz

          1 Reply Last reply
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          • D dakipro

            After several hours of debugging and changing all possible components, i built exactly same circuit on prototype board and with exactly same (active) components I was able to go down to 1.9, sometimes to 1.8, while on the easyboard only down to 2.6. I also used exactly the same booster on both prototype and on the easyboard.

            But then a breakthrough, I have found one passive component that was different between the two mentioned boards! It was the radio freaking capacitor, on the "good" board it was 47uf, and on the problematic board had 4.7uf!
            I changed radio cap to 47uf and I am now able to go on both boards down to 2.3v. Which is ok, not the 1.9v but it is good enough (for now :) ) So those 42.3uf were missing for radio to go ~0.5v lower in voltage I guess.

            The one thing I am missing on the prototyping board is the voltage measurement circuit, so I guess that gives some 0.4v lowest threshold or something, i will test these days on the prototyping board, just to verify.

            Thank you @sundberg84 for attention and help :)

            Are you able to provide 1.9v on battery input on some easy board with the dht22? Like the one from the photos on the openhardware?

            dbemowskD Offline
            dbemowskD Offline
            dbemowsk
            wrote on last edited by
            #389

            @dakipro Jut to test, now that you have your voltages closer with the change in capacitor, you may want to just try swapping the radio modules between the two (provided you have them in sockets) and see if the voltage drop follows the radio.
            .

            Vera Plus running UI7 with MySensors, Sonoffs and 1-Wire devices
            Visit my website for more Bits, Bytes and Ramblings from me: http://dan.bemowski.info/

            1 Reply Last reply
            0
            • D Offline
              D Offline
              dakipro
              wrote on last edited by
              #390

              both boards are now identical, they go down to 2.3, but I will put 2.4 in scripts as the minimum, just to be sure.
              If a board boots at 2.4 it can go down til 2.2 and maybe 2.1, and it will work, but cannot reboot at that voltage.

              C: OpenHAB2 with node-red on linux laptop
              GW: Arduino Nano - W5100 Ethernet, Nrf24l01+ 2,4Ghz mqtt
              GW: Arduino Mega, RFLink 433Mhz

              sundberg84S 1 Reply Last reply
              0
              • D dakipro

                both boards are now identical, they go down to 2.3, but I will put 2.4 in scripts as the minimum, just to be sure.
                If a board boots at 2.4 it can go down til 2.2 and maybe 2.1, and it will work, but cannot reboot at that voltage.

                sundberg84S Offline
                sundberg84S Offline
                sundberg84
                Hardware Contributor
                wrote on last edited by sundberg84
                #391

                @dakipro - 2.4 volts will last you a long time.

                If you want to go further I would suggest you look at the advanced user section of the EasyPCB and remove the booster and lower BOD instead. This will not work with the DHT22 but you could change that to BME280 and the radio @ 1.9v will be your lowest point. Either that or go for a more expensive booster. Im accually trying this in another project (https://www.sparkfun.com/products/10967) so I can give some feedback in a near future.

                Im also building a variable power supply which might help me to try different volt levels on my boards as well... all I need now is a oscilloscope - anyone wants to fund (and teach) me :) ?

                Controller: Proxmox VM - Home Assistant
                MySensors GW: Arduino Uno - W5100 Ethernet, Gw Shield Nrf24l01+ 2,4Ghz
                MySensors GW: Arduino Uno - Gw Shield RFM69, 433mhz
                RFLink GW - Arduino Mega + RFLink Shield, 433mhz

                gohanG 1 Reply Last reply
                0
                • D Offline
                  D Offline
                  dakipro
                  wrote on last edited by
                  #392

                  I will consider that for new nodes. Where is a "advanced user section of the EasyPCB", i tried searching the forum and openhardware, but not sure what exactly you are referring to?

                  C: OpenHAB2 with node-red on linux laptop
                  GW: Arduino Nano - W5100 Ethernet, Nrf24l01+ 2,4Ghz mqtt
                  GW: Arduino Mega, RFLink 433Mhz

                  1 Reply Last reply
                  0
                  • sundberg84S sundberg84

                    @dakipro - 2.4 volts will last you a long time.

                    If you want to go further I would suggest you look at the advanced user section of the EasyPCB and remove the booster and lower BOD instead. This will not work with the DHT22 but you could change that to BME280 and the radio @ 1.9v will be your lowest point. Either that or go for a more expensive booster. Im accually trying this in another project (https://www.sparkfun.com/products/10967) so I can give some feedback in a near future.

                    Im also building a variable power supply which might help me to try different volt levels on my boards as well... all I need now is a oscilloscope - anyone wants to fund (and teach) me :) ?

                    gohanG Offline
                    gohanG Offline
                    gohan
                    Mod
                    wrote on last edited by
                    #393

                    @sundberg84 wow, that's a quite expensive booster :cold_sweat:

                    sundberg84S Nca78N 2 Replies Last reply
                    0
                    • gohanG gohan

                      @sundberg84 wow, that's a quite expensive booster :cold_sweat:

                      sundberg84S Offline
                      sundberg84S Offline
                      sundberg84
                      Hardware Contributor
                      wrote on last edited by
                      #394

                      @gohan - yes almost 5 times more expensive but I'm building it myself and it's probably five times better...

                      @dakipro https://www.openhardware.io/view/4/EasyNewbie-PCB-for-MySensors check "Battery without step up booster (advanced users)"

                      Controller: Proxmox VM - Home Assistant
                      MySensors GW: Arduino Uno - W5100 Ethernet, Gw Shield Nrf24l01+ 2,4Ghz
                      MySensors GW: Arduino Uno - Gw Shield RFM69, 433mhz
                      RFLink GW - Arduino Mega + RFLink Shield, 433mhz

                      1 Reply Last reply
                      0
                      • gohanG gohan

                        @sundberg84 wow, that's a quite expensive booster :cold_sweat:

                        Nca78N Offline
                        Nca78N Offline
                        Nca78
                        Hardware Contributor
                        wrote on last edited by
                        #395

                        @gohan said in 💬 Easy/Newbie PCB for MySensors:

                        @sundberg84 wow, that's a quite expensive booster :cold_sweat:

                        The chip itself is less than 0.7$ on Arrow.com (so, legit one) so with additional components it should be 2$.

                        But I see in the datasheet that typical operating current for 3.3V version is 45uA, added to the 15% of losses (max 85% efficiency) I'm a bit skeptical about the battery life you can get using it ?

                        @sundberg84 if you find someone funding oscilloscopes, please send me the contact :D Else you have the captures in the datasheet for the most critical cases :P

                        sundberg84S 1 Reply Last reply
                        0
                        • Nca78N Nca78

                          @gohan said in 💬 Easy/Newbie PCB for MySensors:

                          @sundberg84 wow, that's a quite expensive booster :cold_sweat:

                          The chip itself is less than 0.7$ on Arrow.com (so, legit one) so with additional components it should be 2$.

                          But I see in the datasheet that typical operating current for 3.3V version is 45uA, added to the 15% of losses (max 85% efficiency) I'm a bit skeptical about the battery life you can get using it ?

                          @sundberg84 if you find someone funding oscilloscopes, please send me the contact :D Else you have the captures in the datasheet for the most critical cases :P

                          sundberg84S Offline
                          sundberg84S Offline
                          sundberg84
                          Hardware Contributor
                          wrote on last edited by sundberg84
                          #396

                          @Nca78 45 uA will last me a long time. On my dht nodes I aim for <100uA so if you sleep between readings that's ok. If this circuit would be much better than these cheap eBay boosters I'm happy even if they run at a couple of more uA

                          Will let you know if I find oscilloscope funder 😉

                          Controller: Proxmox VM - Home Assistant
                          MySensors GW: Arduino Uno - W5100 Ethernet, Gw Shield Nrf24l01+ 2,4Ghz
                          MySensors GW: Arduino Uno - Gw Shield RFM69, 433mhz
                          RFLink GW - Arduino Mega + RFLink Shield, 433mhz

                          Nca78N 1 Reply Last reply
                          0
                          • sundberg84S sundberg84

                            @Nca78 45 uA will last me a long time. On my dht nodes I aim for <100uA so if you sleep between readings that's ok. If this circuit would be much better than these cheap eBay boosters I'm happy even if they run at a couple of more uA

                            Will let you know if I find oscilloscope funder 😉

                            Nca78N Offline
                            Nca78N Offline
                            Nca78
                            Hardware Contributor
                            wrote on last edited by
                            #397

                            @sundberg84 said in 💬 Easy/Newbie PCB for MySensors:

                            @Nca78 45 uA will last me a long time. On my dht nodes I aim for <100uA so if you sleep between readings that's ok. If this circuit would be much better than these cheap eBay boosters I'm happy even if they run at a couple of more uA

                            Will let you know if I find oscilloscope funder 😉

                            But I still fail to see the interest of all the pain with the boosters and keeping the DHT22 which need "high" voltage of 3.3V when a sht21/si7021 is 3$ or less on aliexpress and can run way over 1 year with a simple cr2032 ? And if you use 2 AA it will run for 5 years. No problem with noise/stability, no booster to buy, just a 0.x$ big capacitor to add in parallel with the battery if you're using a CR2032 (and nothing if you're using 2 AA/AAA).

                            dbemowskD sundberg84S D 3 Replies Last reply
                            0
                            • Nca78N Nca78

                              @sundberg84 said in 💬 Easy/Newbie PCB for MySensors:

                              @Nca78 45 uA will last me a long time. On my dht nodes I aim for <100uA so if you sleep between readings that's ok. If this circuit would be much better than these cheap eBay boosters I'm happy even if they run at a couple of more uA

                              Will let you know if I find oscilloscope funder 😉

                              But I still fail to see the interest of all the pain with the boosters and keeping the DHT22 which need "high" voltage of 3.3V when a sht21/si7021 is 3$ or less on aliexpress and can run way over 1 year with a simple cr2032 ? And if you use 2 AA it will run for 5 years. No problem with noise/stability, no booster to buy, just a 0.x$ big capacitor to add in parallel with the battery if you're using a CR2032 (and nothing if you're using 2 AA/AAA).

                              dbemowskD Offline
                              dbemowskD Offline
                              dbemowsk
                              wrote on last edited by
                              #398

                              @Nca78 Another option that I went with is an HDC1080. The only problem with this one is that according to the datasheet, the recommended operating minimum voltage is 2.7v, where the si7021's minimum is 1.9v. When I was looking on ebay, these said that they were a replacement for the si7021, and it was my mistake not checking the datasheet before buying. They do seem to be working good though and I have had one of them running for about 5 months with no trouble so far.

                              Vera Plus running UI7 with MySensors, Sonoffs and 1-Wire devices
                              Visit my website for more Bits, Bytes and Ramblings from me: http://dan.bemowski.info/

                              1 Reply Last reply
                              1
                              • Nca78N Nca78

                                @sundberg84 said in 💬 Easy/Newbie PCB for MySensors:

                                @Nca78 45 uA will last me a long time. On my dht nodes I aim for <100uA so if you sleep between readings that's ok. If this circuit would be much better than these cheap eBay boosters I'm happy even if they run at a couple of more uA

                                Will let you know if I find oscilloscope funder 😉

                                But I still fail to see the interest of all the pain with the boosters and keeping the DHT22 which need "high" voltage of 3.3V when a sht21/si7021 is 3$ or less on aliexpress and can run way over 1 year with a simple cr2032 ? And if you use 2 AA it will run for 5 years. No problem with noise/stability, no booster to buy, just a 0.x$ big capacitor to add in parallel with the battery if you're using a CR2032 (and nothing if you're using 2 AA/AAA).

                                sundberg84S Offline
                                sundberg84S Offline
                                sundberg84
                                Hardware Contributor
                                wrote on last edited by sundberg84
                                #399

                                @Nca78 that's why I added the option without boosters. The only downside is that it's not that easy changing bod. When you get the booster function to work you can also run a motion dec in 3.3v for example. 3.3v will give you more sensor options.

                                Controller: Proxmox VM - Home Assistant
                                MySensors GW: Arduino Uno - W5100 Ethernet, Gw Shield Nrf24l01+ 2,4Ghz
                                MySensors GW: Arduino Uno - Gw Shield RFM69, 433mhz
                                RFLink GW - Arduino Mega + RFLink Shield, 433mhz

                                dbemowskD Nca78N 2 Replies Last reply
                                0
                                • D Offline
                                  D Offline
                                  dakipro
                                  wrote on last edited by dakipro
                                  #400

                                  @sundberg84 said in 💬 Easy/Newbie PCB for MySensors:

                                  Battery without step up booster (advanced users)

                                  I could just (do it very very ugly) and cut the vcc line near the board and solder it directly to the battery input?
                                  That way both arduino and radio will get battery power, and dht22 would still receive 3.3v? (then I can lower the BOD)
                                  Or would that not work due to some other connection?

                                  Also, would flashing pro mini to 1Mhz benefit battery consumption at all? (while still using 3.3 booster)

                                  (p.s. I stole your signature :) )

                                  C: OpenHAB2 with node-red on linux laptop
                                  GW: Arduino Nano - W5100 Ethernet, Nrf24l01+ 2,4Ghz mqtt
                                  GW: Arduino Mega, RFLink 433Mhz

                                  1 Reply Last reply
                                  1
                                  • sundberg84S sundberg84

                                    @Nca78 that's why I added the option without boosters. The only downside is that it's not that easy changing bod. When you get the booster function to work you can also run a motion dec in 3.3v for example. 3.3v will give you more sensor options.

                                    dbemowskD Offline
                                    dbemowskD Offline
                                    dbemowsk
                                    wrote on last edited by
                                    #401

                                    @sundberg84 That is one of the nice things about your board is it's flexibility.

                                    Vera Plus running UI7 with MySensors, Sonoffs and 1-Wire devices
                                    Visit my website for more Bits, Bytes and Ramblings from me: http://dan.bemowski.info/

                                    1 Reply Last reply
                                    1
                                    • sundberg84S sundberg84

                                      @Nca78 that's why I added the option without boosters. The only downside is that it's not that easy changing bod. When you get the booster function to work you can also run a motion dec in 3.3v for example. 3.3v will give you more sensor options.

                                      Nca78N Offline
                                      Nca78N Offline
                                      Nca78
                                      Hardware Contributor
                                      wrote on last edited by
                                      #402

                                      @sundberg84 said in 💬 Easy/Newbie PCB for MySensors:

                                      @Nca78 that's why I added the option without boosters. The only downside is that it's not that easy changing bod. When you get the booster function to work you can also run a motion dec in 3.3v for example. 3.3v will give you more sensor options.

                                      Well, it is pretty easy IMHO, you just have to follow on of the many tutorials, and you learn a lot on the way :)
                                      For motion detection isn't a booster a bad idea ? You can use AM312 anyway, very small and very stable, no soldering necessary to run it down to 2.7V meaning you can use most of the capacity of a lithum cell like CR123.

                                      @dbemowsk thanks for the information I didn't even know about this sensor, looks like a very precise one with a very low power consumption. Can you link to where you bought it from I see nothing below 4$ on aliexpress ?

                                      dbemowskD 1 Reply Last reply
                                      0
                                      • Nca78N Nca78

                                        @sundberg84 said in 💬 Easy/Newbie PCB for MySensors:

                                        @Nca78 45 uA will last me a long time. On my dht nodes I aim for <100uA so if you sleep between readings that's ok. If this circuit would be much better than these cheap eBay boosters I'm happy even if they run at a couple of more uA

                                        Will let you know if I find oscilloscope funder 😉

                                        But I still fail to see the interest of all the pain with the boosters and keeping the DHT22 which need "high" voltage of 3.3V when a sht21/si7021 is 3$ or less on aliexpress and can run way over 1 year with a simple cr2032 ? And if you use 2 AA it will run for 5 years. No problem with noise/stability, no booster to buy, just a 0.x$ big capacitor to add in parallel with the battery if you're using a CR2032 (and nothing if you're using 2 AA/AAA).

                                        D Offline
                                        D Offline
                                        dakipro
                                        wrote on last edited by
                                        #403

                                        @Nca78 said in 💬 Easy/Newbie PCB for MySensors:

                                        when a sht21/si7021 is 3$ or less on aliexpress

                                        The thing is that when people start with mysensors and arduinos, none of these are listed on Store page, so using them would be experimenting basically. And experimenting before you have even begun anything is a bit masochistic. At least in my case that is how I was thinking, so I ordered several of dht22, not really knowing that there are better/efficient alternatives. Maybe we can get those sensors in the store page, perhaps mention them on the examples page, noting that they are more efficient?

                                        C: OpenHAB2 with node-red on linux laptop
                                        GW: Arduino Nano - W5100 Ethernet, Nrf24l01+ 2,4Ghz mqtt
                                        GW: Arduino Mega, RFLink 433Mhz

                                        sundberg84S 1 Reply Last reply
                                        1
                                        • M Offline
                                          M Offline
                                          mickecarlsson
                                          wrote on last edited by
                                          #404

                                          I went for the BME280, a little expensive, but it uses I2C and can be run from 1.71 volt to 3.3 volt.

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