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πŸ’¬ Battery Powered Sensors

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  • SebexS Sebex

    @sineverba thanks, I got it working and it's up and running. Still have to desolder the led and remove the regulator, will do that later.
    Regarding the BOD, what happens if I disable it? Will it run for longer as it does not shutdown? Or is any voltage below 1.8v bad for the arduino?

    A bit off topic maybe, but I was wondering how the 'pros' around here make the sensor small and sturdy for Arduino's with Si7021+ 2xAA battery pack. My DuPont wires seem a bit loose, so I'm wondering whether I should solder them. And perhaps someone 3d printed a case for an Arduino+Batterypack or some sorts.

    mfalkviddM Offline
    mfalkviddM Offline
    mfalkvidd
    Mod
    wrote on last edited by
    #213

    @Sebex said in πŸ’¬ Battery Powered Sensors:

    And perhaps someone 3d printed a case for an Arduino+Batterypack or some sorts.

    https://www.mysensors.org/build/print might have something you can use. openhardware.io has a few devices with cases.

    1 Reply Last reply
    0
    • SebexS Sebex

      @sineverba thanks, I got it working and it's up and running. Still have to desolder the led and remove the regulator, will do that later.
      Regarding the BOD, what happens if I disable it? Will it run for longer as it does not shutdown? Or is any voltage below 1.8v bad for the arduino?

      A bit off topic maybe, but I was wondering how the 'pros' around here make the sensor small and sturdy for Arduino's with Si7021+ 2xAA battery pack. My DuPont wires seem a bit loose, so I'm wondering whether I should solder them. And perhaps someone 3d printed a case for an Arduino+Batterypack or some sorts.

      mfalkviddM Offline
      mfalkviddM Offline
      mfalkvidd
      Mod
      wrote on last edited by
      #214

      @Sebex said in πŸ’¬ Battery Powered Sensors:

      Regarding the BOD, what happens if I disable it? Will it run for longer as it does not shutdown? Or is any voltage below 1.8v bad for the arduino?

      1.8V is the minimum voltage according to the atmega328 datasheet. Below that it might work, but it might also do all sorts of strange things. We've seen reports of nodes getting stuck on continuous transmit, blasting radio signals all the time which blocks all other nodes from communicating. So keeping the bod at 1.8V is probably a good idea. 2xAA have almost no power left at 1.8V anyway. See https://www.avrfreaks.net/forum/aa-alkaline-discharge-curve-5ma for some discharge curves.

      SebexS 1 Reply Last reply
      2
      • mfalkviddM mfalkvidd

        @Sebex said in πŸ’¬ Battery Powered Sensors:

        Regarding the BOD, what happens if I disable it? Will it run for longer as it does not shutdown? Or is any voltage below 1.8v bad for the arduino?

        1.8V is the minimum voltage according to the atmega328 datasheet. Below that it might work, but it might also do all sorts of strange things. We've seen reports of nodes getting stuck on continuous transmit, blasting radio signals all the time which blocks all other nodes from communicating. So keeping the bod at 1.8V is probably a good idea. 2xAA have almost no power left at 1.8V anyway. See https://www.avrfreaks.net/forum/aa-alkaline-discharge-curve-5ma for some discharge curves.

        SebexS Offline
        SebexS Offline
        Sebex
        wrote on last edited by
        #215

        @mfalkvidd thanks makes sense, eventually I will switch to NiMh. Had a look at the different cases, gives some good inspiration thanks for pointing in the right direction!

        Now that I want to desolder the regulator and LED on the Nano, I just want to verify something, since the video shown is about the mini pro.

        (1) Is the circled part in the image below, indeed the regulator on the Nano?
        (2) On the battery powered sensor page, step 4 states to cutout the Vout pin. Why does this lower power consumption, and how can I locate this on the Nano?

        alt text

        mfalkviddM 1 Reply Last reply
        0
        • SebexS Sebex

          @mfalkvidd thanks makes sense, eventually I will switch to NiMh. Had a look at the different cases, gives some good inspiration thanks for pointing in the right direction!

          Now that I want to desolder the regulator and LED on the Nano, I just want to verify something, since the video shown is about the mini pro.

          (1) Is the circled part in the image below, indeed the regulator on the Nano?
          (2) On the battery powered sensor page, step 4 states to cutout the Vout pin. Why does this lower power consumption, and how can I locate this on the Nano?

          alt text

          mfalkviddM Offline
          mfalkviddM Offline
          mfalkvidd
          Mod
          wrote on last edited by mfalkvidd
          #216

          @Sebex I have never tried to run a Nano on battery, so I don't know but that looks like a regulator.

          The Nano operates at 5V and consumes much more power than a 3.3V Pro Mini.

          Yes, the regulator will consume power if it is not disconnected.

          sundberg84S 1 Reply Last reply
          1
          • mfalkviddM mfalkvidd

            @Sebex I have never tried to run a Nano on battery, so I don't know but that looks like a regulator.

            The Nano operates at 5V and consumes much more power than a 3.3V Pro Mini.

            Yes, the regulator will consume power if it is not disconnected.

            sundberg84S Offline
            sundberg84S Offline
            sundberg84
            Hardware Contributor
            wrote on last edited by sundberg84
            #217

            The big chip to the left is also a serial-usb converter which needs to be removed, making it not possible to program from the usb socket. Along with these components there are resistors and other components that might blead current so i dont think its that easy compared to just doing it to a Pro Mini.

            Controller: Proxmox VM - Home Assistant
            MySensors GW: Arduino Uno - W5100 Ethernet, Gw Shield Nrf24l01+ 2,4Ghz
            MySensors GW: Arduino Uno - Gw Shield RFM69, 433mhz
            RFLink GW - Arduino Mega + RFLink Shield, 433mhz

            SebexS 1 Reply Last reply
            1
            • sundberg84S sundberg84

              The big chip to the left is also a serial-usb converter which needs to be removed, making it not possible to program from the usb socket. Along with these components there are resistors and other components that might blead current so i dont think its that easy compared to just doing it to a Pro Mini.

              SebexS Offline
              SebexS Offline
              Sebex
              wrote on last edited by
              #218

              Ok thnx guys, guess I'll be ordering a pro mini very soon!

              sundberg84S 1 Reply Last reply
              0
              • SebexS Sebex

                Ok thnx guys, guess I'll be ordering a pro mini very soon!

                sundberg84S Offline
                sundberg84S Offline
                sundberg84
                Hardware Contributor
                wrote on last edited by
                #219

                @Sebex - i think thats the easiest way, but sometimes its fun to try to create something new - its not impossible, but I would try to reverse engineer the nano (already done - search arduino nano schematic) and there you have to identify all "not essential" components and remove those (ie, making it a big pro-mini) to be able to get the current down as much as possible.

                Controller: Proxmox VM - Home Assistant
                MySensors GW: Arduino Uno - W5100 Ethernet, Gw Shield Nrf24l01+ 2,4Ghz
                MySensors GW: Arduino Uno - Gw Shield RFM69, 433mhz
                RFLink GW - Arduino Mega + RFLink Shield, 433mhz

                1 Reply Last reply
                0
                • SebexS Sebex

                  @sineverba thanks, I got it working and it's up and running. Still have to desolder the led and remove the regulator, will do that later.
                  Regarding the BOD, what happens if I disable it? Will it run for longer as it does not shutdown? Or is any voltage below 1.8v bad for the arduino?

                  A bit off topic maybe, but I was wondering how the 'pros' around here make the sensor small and sturdy for Arduino's with Si7021+ 2xAA battery pack. My DuPont wires seem a bit loose, so I'm wondering whether I should solder them. And perhaps someone 3d printed a case for an Arduino+Batterypack or some sorts.

                  Puneit ThukralP Offline
                  Puneit ThukralP Offline
                  Puneit Thukral
                  wrote on last edited by
                  #220

                  @Sebex said in πŸ’¬ Battery Powered Sensors:

                  A bit off topic maybe, but I was wondering how the 'pros' around here make the sensor small and sturdy for Arduino's with Si7021+ 2xAA battery pack. My DuPont wires seem a bit loose, so I'm wondering whether I should solder them. And perhaps someone 3d printed a case for an Arduino+Batterypack or some sorts.

                  You may want to try wire wrapping. It’s faster than soldering, sturdier than DuPont and you can connect multiple wires on same pin. Works wonders for gnd and vcc. Of course if the project is yanked harder, the wire wraps come out.
                  I made this small video for my home automation group in India. - hence prices for the wire wraps and tool are mentioned in local currency. I leant about this amazing technique from Andreas Spiess
                  my video
                  guy with Swiss accent

                  skywatchS SebexS 2 Replies Last reply
                  0
                  • Puneit ThukralP Puneit Thukral

                    @Sebex said in πŸ’¬ Battery Powered Sensors:

                    A bit off topic maybe, but I was wondering how the 'pros' around here make the sensor small and sturdy for Arduino's with Si7021+ 2xAA battery pack. My DuPont wires seem a bit loose, so I'm wondering whether I should solder them. And perhaps someone 3d printed a case for an Arduino+Batterypack or some sorts.

                    You may want to try wire wrapping. It’s faster than soldering, sturdier than DuPont and you can connect multiple wires on same pin. Works wonders for gnd and vcc. Of course if the project is yanked harder, the wire wraps come out.
                    I made this small video for my home automation group in India. - hence prices for the wire wraps and tool are mentioned in local currency. I leant about this amazing technique from Andreas Spiess
                    my video
                    guy with Swiss accent

                    skywatchS Offline
                    skywatchS Offline
                    skywatch
                    wrote on last edited by
                    #221

                    @Puneit-Thukral Both DuPont and wirewrap are generally considered as prototyping methods. For final device build and production more secure connections should be implemented.

                    Puneit ThukralP 1 Reply Last reply
                    0
                    • skywatchS skywatch

                      @Puneit-Thukral Both DuPont and wirewrap are generally considered as prototyping methods. For final device build and production more secure connections should be implemented.

                      Puneit ThukralP Offline
                      Puneit ThukralP Offline
                      Puneit Thukral
                      wrote on last edited by
                      #222

                      @skywatch Agree with every word of yours. Not justifying myself here but wirewraps are deployed all over my house. I pour some hot glue to ensure that they don’t come loose. And then a 3D printed enclosure takes care of the elements.
                      Also, it helps me to quickly repurpose the hardware.
                      It’s just another approach.
                      In an ideal world - where PCB shipments never arrive from China and locally they are a but expensive , this is my poor man’s alternative. 90F6D2B8-A1BA-4156-A23E-B7783A89FA49.jpeg 97A8362E-7B49-433F-8709-42E49469B161.jpeg Example photos. The coin cell holder is diy. Used shaving blades and wrapped wires and taped to create a circuit.

                      skywatchS 1 Reply Last reply
                      0
                      • Puneit ThukralP Puneit Thukral

                        @skywatch Agree with every word of yours. Not justifying myself here but wirewraps are deployed all over my house. I pour some hot glue to ensure that they don’t come loose. And then a 3D printed enclosure takes care of the elements.
                        Also, it helps me to quickly repurpose the hardware.
                        It’s just another approach.
                        In an ideal world - where PCB shipments never arrive from China and locally they are a but expensive , this is my poor man’s alternative. 90F6D2B8-A1BA-4156-A23E-B7783A89FA49.jpeg 97A8362E-7B49-433F-8709-42E49469B161.jpeg Example photos. The coin cell holder is diy. Used shaving blades and wrapped wires and taped to create a circuit.

                        skywatchS Offline
                        skywatchS Offline
                        skywatch
                        wrote on last edited by
                        #223

                        @Puneit-Thukral I understand 'poor mans alternative' soooo well! ;)

                        Glue on the wirewraps will help keep them in place and mitigate thermal stress to some degree and also stop dust and moisture. But over time the glue will change and shrink/crack and things will start to become strange with that arrangement.

                        It's hard to beat a good soldered joint in the end, that's why all the commercial kit is done that way.

                        Nice case BTW. I also am working on 3D printed cases for some nodes. Another 6 weeks of lockdown and I should have started on them! ;)

                        1 Reply Last reply
                        1
                        • Puneit ThukralP Puneit Thukral

                          @Sebex said in πŸ’¬ Battery Powered Sensors:

                          A bit off topic maybe, but I was wondering how the 'pros' around here make the sensor small and sturdy for Arduino's with Si7021+ 2xAA battery pack. My DuPont wires seem a bit loose, so I'm wondering whether I should solder them. And perhaps someone 3d printed a case for an Arduino+Batterypack or some sorts.

                          You may want to try wire wrapping. It’s faster than soldering, sturdier than DuPont and you can connect multiple wires on same pin. Works wonders for gnd and vcc. Of course if the project is yanked harder, the wire wraps come out.
                          I made this small video for my home automation group in India. - hence prices for the wire wraps and tool are mentioned in local currency. I leant about this amazing technique from Andreas Spiess
                          my video
                          guy with Swiss accent

                          SebexS Offline
                          SebexS Offline
                          Sebex
                          wrote on last edited by
                          #224

                          @Puneit-Thukral interesting! Seems as a better option than Dupont, I'm gonna look into it.
                          You mention hot glueing the wires yourself as extra protection. But I imagine you can also put a layer of solder on it right?

                          Puneit ThukralP 1 Reply Last reply
                          0
                          • SebexS Sebex

                            @Puneit-Thukral interesting! Seems as a better option than Dupont, I'm gonna look into it.
                            You mention hot glueing the wires yourself as extra protection. But I imagine you can also put a layer of solder on it right?

                            Puneit ThukralP Offline
                            Puneit ThukralP Offline
                            Puneit Thukral
                            wrote on last edited by
                            #225

                            @Sebex yes, of course. I have done that as well. In case I need to repurpose something , removing solder completely away is a tougher job for me than peeling away a layer of glue. Guess, I am just lazy. πŸ˜ƒ

                            SebexS 1 Reply Last reply
                            0
                            • Puneit ThukralP Puneit Thukral

                              @Sebex yes, of course. I have done that as well. In case I need to repurpose something , removing solder completely away is a tougher job for me than peeling away a layer of glue. Guess, I am just lazy. πŸ˜ƒ

                              SebexS Offline
                              SebexS Offline
                              Sebex
                              wrote on last edited by
                              #226

                              @Puneit-Thukral haha okay I see.

                              Another question, your case that you use in the video snaps onto the pins perfectly it seems. Did you 3d print that yourself? I'm looking to 3D print a case for my pro mini and some other sensors that snaps in a similar way so that nothing moves around. However I'd rather copy a proven design than figuring out the tolerances myself.

                              Puneit ThukralP 1 Reply Last reply
                              0
                              • SebexS Sebex

                                @Puneit-Thukral haha okay I see.

                                Another question, your case that you use in the video snaps onto the pins perfectly it seems. Did you 3d print that yourself? I'm looking to 3D print a case for my pro mini and some other sensors that snaps in a similar way so that nothing moves around. However I'd rather copy a proven design than figuring out the tolerances myself.

                                Puneit ThukralP Offline
                                Puneit ThukralP Offline
                                Puneit Thukral
                                wrote on last edited by
                                #227

                                @Sebex Yes, I 3D printed on my ender 3 and I am using this on nodemcu running ESPhome. But I did not design it. Here is the Thingiverse link to it.
                                Nodemcu case

                                I would love to do similar case and a larger case like this to fit other boards. Its rock solid. I do not have skills to make a linear pattern like this. I think I should figure out how to do it.

                                SebexS 1 Reply Last reply
                                0
                                • Puneit ThukralP Puneit Thukral

                                  @Sebex Yes, I 3D printed on my ender 3 and I am using this on nodemcu running ESPhome. But I did not design it. Here is the Thingiverse link to it.
                                  Nodemcu case

                                  I would love to do similar case and a larger case like this to fit other boards. Its rock solid. I do not have skills to make a linear pattern like this. I think I should figure out how to do it.

                                  SebexS Offline
                                  SebexS Offline
                                  Sebex
                                  wrote on last edited by
                                  #228

                                  @Puneit-Thukral cool, from what I read the pins are the same size as on Arduino's. I'll use this design to create one for myself.

                                  Puneit ThukralP 1 Reply Last reply
                                  0
                                  • SebexS Sebex

                                    @Puneit-Thukral cool, from what I read the pins are the same size as on Arduino's. I'll use this design to create one for myself.

                                    Puneit ThukralP Offline
                                    Puneit ThukralP Offline
                                    Puneit Thukral
                                    wrote on last edited by
                                    #229

                                    @Sebex Do share the STL - it will be great and if you use Fusion360, then may I request for the F3D file.. I am semi-skilled when it comes to designing

                                    SebexS 1 Reply Last reply
                                    0
                                    • Puneit ThukralP Puneit Thukral

                                      @Sebex Do share the STL - it will be great and if you use Fusion360, then may I request for the F3D file.. I am semi-skilled when it comes to designing

                                      SebexS Offline
                                      SebexS Offline
                                      Sebex
                                      wrote on last edited by
                                      #230

                                      @Puneit-Thukral Will do!
                                      After closer inspection the pins of the NodeMCU seem to be a lot bigger in size. However I am struggling to find the correct sizing of Arduino Pro Mini pins (width/thickness). The spacing between pins and length of them are easy to find but I cannot find the thickness at all. Do you have an idea?

                                      Puneit ThukralP 1 Reply Last reply
                                      0
                                      • SebexS Sebex

                                        @Puneit-Thukral Will do!
                                        After closer inspection the pins of the NodeMCU seem to be a lot bigger in size. However I am struggling to find the correct sizing of Arduino Pro Mini pins (width/thickness). The spacing between pins and length of them are easy to find but I cannot find the thickness at all. Do you have an idea?

                                        Puneit ThukralP Offline
                                        Puneit ThukralP Offline
                                        Puneit Thukral
                                        wrote on last edited by
                                        #231

                                        @Sebex Will this help
                                        https://grabcad.com/library/arduino-pro-mini-1
                                        and should we move this conversation to another topic /PM as this is not relevant to this thread.

                                        1 Reply Last reply
                                        1
                                        • E Offline
                                          E Offline
                                          evb
                                          wrote on last edited by
                                          #232

                                          @mfalkvidd, on the image I see the following marking in red
                                          ProMiniModBatterySavins.png

                                          VCC ==> N/C

                                          Do you know what the meaning is?
                                          This VCC pin and the other VCC pin at the bottom of the image are connected. I verified with the multimeter.
                                          So, what's the purpose of this remark?

                                          These pins at the right are used to program the pro mini. I had no problems to program after removing the led and the power regulator. The programmer used the VCC to power the pro mini without any problem...

                                          skywatchS 1 Reply Last reply
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