Minimal design thoughts
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@tbowmo said:
With THAT info, I could have used a smaller pinheader, instead of the 6pin ISP header..you cannot remove ISP header because debugWire is activated through ISP )))
@tbowmo said:
I'm used to the small components.. And for a couple of handbuild sensor boards, I thought that I might as well cope with them, in order to keep the layout small :) If this is becomming a success, and others would like similair boards, the boards should be assembled with an pick & place machine, and then it doesn't matter that the components are 0402.
Me and Henrik we have a list of partners for PCB production, If you fine to cooperate more closer with Mysensors we can help you on putting the board unto production. Just let Henrik to know if you have an interest on closer cooperation. I will help with production.
@axillent said:
Me and Henrik we have a list of partners for PCB production, If you fine to cooperate more closer with Mysensors we can help you on putting the board unto production. Just let Henrik to know if you have an interest on closer cooperation. I will help with production.
I know, I have been talking with Henrik about it. Waiting for the first prototypes, so the design can be validated.
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And the latest schematic, and layout (After I scratched the old routing, and started all over, again, for the 5th time I think :))
Actually I enjoy this fiddling with placing components, and routing tracks.. Only problem is that the wife thinks it takes too much time, and I should do other more usefull stuff, than playing with my computer, making noncense drawings :)
Schematics
full layout
top layer
bottom layer
Think I am ready to press the GO button for first spin in china.. This is gonna be exciting :)
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I have been looking at prices (Using mouser, as they appear to have local european storage, so I can avoid import taxes in Denmark).
for a temperature / humidity sensor pcb, fully mounted, the price comes up to arround 13$ per unit. The most expensive part is the Si7021, which accounts for 4.5$ per unit (even in larger quantities).
for BMP180 on board, it's another 4.5$ added.
The above prices are material only...
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I have been looking at prices (Using mouser, as they appear to have local european storage, so I can avoid import taxes in Denmark).
for a temperature / humidity sensor pcb, fully mounted, the price comes up to arround 13$ per unit. The most expensive part is the Si7021, which accounts for 4.5$ per unit (even in larger quantities).
for BMP180 on board, it's another 4.5$ added.
The above prices are material only...
@tbowmo Too bad the Si7021 is still too new to show up on AliExpress. The BMP180 is like $1.5 ... ironically the complete soldered module is also $1.5 ... Chinese economy ...
Component sourcing is the killer of fun things.
Hmmm. Am I correct to assume then that Mouser has free shipping over €65, and that they add country taxes on top? When I check out I seem to get a 25% VAT charge for instance. Ugh. Still better than paying an extra €10+ to the Swedish Post or UPS or whoever.
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Hmm.. I don't trust aliexpress that much, for example is the BMP180 you get there a counterfeit?
Take the bmp180, I only need 1 of those, for the whole installation, so I don't mind paying 4-5$ more for a single unit. However, for the rest of the units, all needs the Si7021 (which is pin compatible with HTU21x device, if I remember correctly? However, the specs for the Si7021 is way better)
I don't know about the taxes from mouser, as I haven't actually bought anything there yet, only set up my project, and added the components needed, so I could get a price indicator on it. But their website says that they pays import duties etc..
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And the first prototypes have just arrived
Next step is ordering components. so I can get the thing up and running..
It's going to be a fun christmas :)
on a side note.. this IS a prototype.. probably only 1 or 2 will be assembled, as version 2 is almost ready to hit the press..
Next version will have more pins available on pinheaders along each side of the board, and power input to the board is placed a more central place (electrical wise).
So this prototype will be verification of schematics, and check that radio etc. is wired correctly.
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Great progress!
If you still use dirtypcbs (what did you think of their work btw?) and have the ability to pretty much create any sort of routing and tabs, you could look into the upcoming Gerber Panelizer:
http://blog.thisisnotrocketscience.nl/projects/pcb-design-tools/
Might be more cost effective to order 10x10 pcbs and panelize the hell out of that space. You could fit a ton of different layouts. Tried the tool myself and it saves a ton of time. It can load and rotate gerbers any way you want.Only snag is they haven't released the tool yet. You have to request it from from their twitter account. And it is still beta.
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Great progress!
If you still use dirtypcbs (what did you think of their work btw?) and have the ability to pretty much create any sort of routing and tabs, you could look into the upcoming Gerber Panelizer:
http://blog.thisisnotrocketscience.nl/projects/pcb-design-tools/
Might be more cost effective to order 10x10 pcbs and panelize the hell out of that space. You could fit a ton of different layouts. Tried the tool myself and it saves a ton of time. It can load and rotate gerbers any way you want.Only snag is they haven't released the tool yet. You have to request it from from their twitter account. And it is still beta.
@bjornhallberg said:
Great progress!
If you still use dirtypcbs (what did you think of their work btw?) and have the ability to pretty much create any sort of routing and tabs, you could look into the upcoming Gerber Panelizer:
http://blog.thisisnotrocketscience.nl/projects/pcb-design-tools/
Might be more cost effective to order 10x10 pcbs and panelize the hell out of that space. You could fit a ton of different layouts. Tried the tool myself and it saves a ton of time. It can load and rotate gerbers any way you want.Only snag is they haven't released the tool yet. You have to request it from from their twitter account. And it is still beta.
Seems like dirty pcb is doing a great job, compared to the price, only have experience with prinline.dk from previous jobs, but they are expensive like hell (just looked at their prices earlier today, together with Hek, They want 314$ (plus taxes) for the same job, that I pay 14$ for at dirtypcb, only advantage is that they have a turn arround time of 8 days, instead of 4-5 weeks from dirtypcbs.
It like a nice tool, Have to look at it :) Only problem is, that I have to generate gerbers myself then, instead of just uploading the eagle file, which dirtypcb turns into gerber files for me. (Remember a project 10 years ago, where it was a lot of work in creating gerbers in eagle).
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@bjornhallberg said:
Great progress!
If you still use dirtypcbs (what did you think of their work btw?) and have the ability to pretty much create any sort of routing and tabs, you could look into the upcoming Gerber Panelizer:
http://blog.thisisnotrocketscience.nl/projects/pcb-design-tools/
Might be more cost effective to order 10x10 pcbs and panelize the hell out of that space. You could fit a ton of different layouts. Tried the tool myself and it saves a ton of time. It can load and rotate gerbers any way you want.Only snag is they haven't released the tool yet. You have to request it from from their twitter account. And it is still beta.
Seems like dirty pcb is doing a great job, compared to the price, only have experience with prinline.dk from previous jobs, but they are expensive like hell (just looked at their prices earlier today, together with Hek, They want 314$ (plus taxes) for the same job, that I pay 14$ for at dirtypcb, only advantage is that they have a turn arround time of 8 days, instead of 4-5 weeks from dirtypcbs.
It like a nice tool, Have to look at it :) Only problem is, that I have to generate gerbers myself then, instead of just uploading the eagle file, which dirtypcb turns into gerber files for me. (Remember a project 10 years ago, where it was a lot of work in creating gerbers in eagle).
@tbowmo said:
Seems like dirty pcb is doing a great job, compared to the price, only have experience with prinline.dk from previous jobs, but they are expensive like hell (just looked at their prices earlier today, together with Hek, They want 314$ (plus taxes) for the same job, that I pay 14$ for at dirtypcb, only advantage is that they have a turn arround time of 8 days, instead of 4-5 weeks from dirtypcbs.
Ouch, that seems a bit steep. Never heard of any cheap board houses outside of China. OSHPark may be the exception? I thinks they have fabrication in the US right? I heard they were planning to set up a factory in Europe ... don't know if anything ever happened.
It like a nice tool, Have to look at it :) Only problem is, that I have to generate gerbers myself then, instead of just uploading the eagle file, which dirtypcb turns into gerber files for me. (Remember a project 10 years ago, where it was a lot of work in creating gerbers in eagle).
I don't know how CAM exports have changed over the years but compared to how backwards everything else works in Eagle, exporting Gerbers is easy. DirtyPCBs have a CAM-file listed on their about page. I sent them Gerbers of Meanpenguin's PCB designs and that seemed to have worked out. Knock on wood. Hopefully I'll have the boards back before xmas. The reason I didn't send the Eagle file was their new warning on the front page regarding Eagle v7+ files. Some unspecified problem with their Eagle 6.x installation. Only iffy thing I've run into so far (on some exports) is the drill file showing the holes all over the place because of the wrong precision settings. Now I'm sure the board house would have fixed this for me (their Gerber tools are bound to a great deal more advanced than mine and can probably detect Excellon formats automatically), but choosing EXCELLON_24 as output solved that problem. It's enough to send them impossible routing and endless stop mask errors ;-)
Oh and btw, that Gerber Panelizer also helps to circumvent the 5x5cm limit on freeware Eagle since you can take your Gerbers and join them any way you please as a greater whole. Just to point out the obvious.
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@tbowmo said:
Seems like dirty pcb is doing a great job, compared to the price, only have experience with prinline.dk from previous jobs, but they are expensive like hell (just looked at their prices earlier today, together with Hek, They want 314$ (plus taxes) for the same job, that I pay 14$ for at dirtypcb, only advantage is that they have a turn arround time of 8 days, instead of 4-5 weeks from dirtypcbs.
Ouch, that seems a bit steep. Never heard of any cheap board houses outside of China. OSHPark may be the exception? I thinks they have fabrication in the US right? I heard they were planning to set up a factory in Europe ... don't know if anything ever happened.
It like a nice tool, Have to look at it :) Only problem is, that I have to generate gerbers myself then, instead of just uploading the eagle file, which dirtypcb turns into gerber files for me. (Remember a project 10 years ago, where it was a lot of work in creating gerbers in eagle).
I don't know how CAM exports have changed over the years but compared to how backwards everything else works in Eagle, exporting Gerbers is easy. DirtyPCBs have a CAM-file listed on their about page. I sent them Gerbers of Meanpenguin's PCB designs and that seemed to have worked out. Knock on wood. Hopefully I'll have the boards back before xmas. The reason I didn't send the Eagle file was their new warning on the front page regarding Eagle v7+ files. Some unspecified problem with their Eagle 6.x installation. Only iffy thing I've run into so far (on some exports) is the drill file showing the holes all over the place because of the wrong precision settings. Now I'm sure the board house would have fixed this for me (their Gerber tools are bound to a great deal more advanced than mine and can probably detect Excellon formats automatically), but choosing EXCELLON_24 as output solved that problem. It's enough to send them impossible routing and endless stop mask errors ;-)
Oh and btw, that Gerber Panelizer also helps to circumvent the 5x5cm limit on freeware Eagle since you can take your Gerbers and join them any way you please as a greater whole. Just to point out the obvious.
@bjornhallberg said:
I don't know how CAM exports have changed over the years but compared to how backwards everything else works in Eagle, exporting Gerbers is easy. DirtyPCBs have a CAM-file listed on their about page. I sent them Gerbers of Meanpenguin's PCB designs and that seemed to have worked out. Knock on wood. Hopefully I'll have the boards back before xmas. The reason I didn't send the Eagle file was their new warning on the front page regarding Eagle v7+ files. Some unspecified problem with their Eagle 6.x installation. Only iffy thing I've run into so far (on some exports) is the drill file showing the holes all over the place because of the wrong precision settings. Now I'm sure the board house would have fixed this for me (their Gerber tools are bound to a great deal more advanced than mine and can probably detect Excellon formats automatically), but choosing EXCELLON_24 as output solved that problem. It's enough to send them impossible routing and endless stop mask errors ;-)
Hhm.. don't tell my boards that dirtypcbs have problems with eagle v7 files :) Haven't seen that warning before now.. So cross my fingers, that everything is ok.
I remember the trouble with excellon format, and getting drill files alligned, but got some files made for printline back then, and they are still making the pcb, so must have done something right :)
Oh and btw, that Gerber Panelizer also helps to circumvent the 5x5cm limit on freeware Eagle since you can take your Gerbers and join them any way you please as a greater whole. Just to point out the obvious.
Think that the free eagle is 10x8cm board space, isn't it?
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@bjornhallberg said:
I don't know how CAM exports have changed over the years but compared to how backwards everything else works in Eagle, exporting Gerbers is easy. DirtyPCBs have a CAM-file listed on their about page. I sent them Gerbers of Meanpenguin's PCB designs and that seemed to have worked out. Knock on wood. Hopefully I'll have the boards back before xmas. The reason I didn't send the Eagle file was their new warning on the front page regarding Eagle v7+ files. Some unspecified problem with their Eagle 6.x installation. Only iffy thing I've run into so far (on some exports) is the drill file showing the holes all over the place because of the wrong precision settings. Now I'm sure the board house would have fixed this for me (their Gerber tools are bound to a great deal more advanced than mine and can probably detect Excellon formats automatically), but choosing EXCELLON_24 as output solved that problem. It's enough to send them impossible routing and endless stop mask errors ;-)
Hhm.. don't tell my boards that dirtypcbs have problems with eagle v7 files :) Haven't seen that warning before now.. So cross my fingers, that everything is ok.
I remember the trouble with excellon format, and getting drill files alligned, but got some files made for printline back then, and they are still making the pcb, so must have done something right :)
Oh and btw, that Gerber Panelizer also helps to circumvent the 5x5cm limit on freeware Eagle since you can take your Gerbers and join them any way you please as a greater whole. Just to point out the obvious.
Think that the free eagle is 10x8cm board space, isn't it?
@tbowmo Yes you're right, the Eagle board size is 10x8! Don't know where I got the 5x5 from. Nevertheless, since DirtyPCBs can do pretty mindblowing routing at no extra cost and have a pretty good price on 10x10 also ... you could probably save a great deal by doing what the Not Rocket Science guys did and create a heavily panelized board that covers a handful of different PCBs.
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It will be interesting to see if that radio causes any interference for the MCU. Looks like it will be right over the MCU.?
@ServiceXp said:
It will be interesting to see if that radio causes any interference for the MCU. Looks like it will be right over the MCU.?
the antenna is not above the mcu, and the nrf module is using the entire backside as gnd. So should be shielded.. Also, I am kind of more worried about mcu generating noise for the radio..
Specially for the first prototype, where I was a bit daft at placing powersupply pins on the wrong side of the pcb, as far away as possible, from the radio. And letting it run under the CPU to pick up noise from that.. Version 2 has this fixed, where I have the power input pins moved closer to the radio, and using wider tracks for VCC arround the board. (Should have done more reviews on the first design before sending it off to dirtypcbs)
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@ServiceXp said:
It will be interesting to see if that radio causes any interference for the MCU. Looks like it will be right over the MCU.?
the antenna is not above the mcu, and the nrf module is using the entire backside as gnd. So should be shielded.. Also, I am kind of more worried about mcu generating noise for the radio..
Specially for the first prototype, where I was a bit daft at placing powersupply pins on the wrong side of the pcb, as far away as possible, from the radio. And letting it run under the CPU to pick up noise from that.. Version 2 has this fixed, where I have the power input pins moved closer to the radio, and using wider tracks for VCC arround the board. (Should have done more reviews on the first design before sending it off to dirtypcbs)
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@ServiceXp
On one of my first mockups, I removed the connector on the radio and used some double sided tape to stick it to the back of an arduino micro, and then soldering wires between the boards. Works like a charm on battery. Antenna is just hanging off the edge of the arduino on the end opposite the serial port pins.
Using it as a range tester for mysensors, logging into a raspberry pi with my mobile using ssh, and then running a serial port terminal emulator on the raspberry to connect to the serial GW. Then I can walk arround with the battery powered node, and check if the GW receives the data packages on my phone :)
Haven't looked at @Bandra's design, but how close is the nrf antenna to the mcu?
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@ServiceXp
On one of my first mockups, I removed the connector on the radio and used some double sided tape to stick it to the back of an arduino micro, and then soldering wires between the boards. Works like a charm on battery. Antenna is just hanging off the edge of the arduino on the end opposite the serial port pins.
Using it as a range tester for mysensors, logging into a raspberry pi with my mobile using ssh, and then running a serial port terminal emulator on the raspberry to connect to the serial GW. Then I can walk arround with the battery powered node, and check if the GW receives the data packages on my phone :)
Haven't looked at @Bandra's design, but how close is the nrf antenna to the mcu?
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just ordered components for the first 10 boards. Just about 190$. My wife looked funny at me, as she saw the amount (she was sitting next to me when i ordered).
Well birthay present for myself :)
@tbowmo That was a tad more expensive than you expected I guess? Did Mouser add taxes etc at checkout?
