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  3. Another simple (No SMT) relay actuator

Another simple (No SMT) relay actuator

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  • dpressleD Offline
    dpressleD Offline
    dpressle
    wrote on last edited by
    #1

    Since i dont think humans should solder SMT devices :stuck_out_tongue_winking_eye: i made this nice little non SMT board with 3 SSR relays, Hi-Link power supply, atmega328P and separated fuses for PSU and load, in a 5X5 CM board.
    So far its working great, i did not put a temp fuse in the design mainly because i dont see any commercial in wall units using one, so for me i think its safe enough to not use it.
    I would appreciate your comments on it, Thanks.
    Main goals are:

    • No SMT
    • 5X5 CM board
    • Safe for in wall use
    • Simple and cheep

    0_1487439792251_IMG_1150.JPG
    0_1487439542372_IMG_1147.JPG
    0_1487439614221_IMG_1148.JPG
    Top side design:
    0_1487441237064_Top.PNG
    Bottom side design:
    0_1487441265494_Bottom.PNG

    breimannB 1 Reply Last reply
    5
    • dpressleD Offline
      dpressleD Offline
      dpressle
      wrote on last edited by
      #2

      Thanks for the comments, wow what a great forum we have here :disappointed_relieved:

      mfalkviddM 1 Reply Last reply
      0
      • dpressleD dpressle

        Thanks for the comments, wow what a great forum we have here :disappointed_relieved:

        mfalkviddM Offline
        mfalkviddM Offline
        mfalkvidd
        Mod
        wrote on last edited by
        #3

        @dpressle said in Another simple (No SMT) relay actuator:

        Thanks for the comments

        you're welcome

        1 Reply Last reply
        0
        • dpressleD dpressle

          Since i dont think humans should solder SMT devices :stuck_out_tongue_winking_eye: i made this nice little non SMT board with 3 SSR relays, Hi-Link power supply, atmega328P and separated fuses for PSU and load, in a 5X5 CM board.
          So far its working great, i did not put a temp fuse in the design mainly because i dont see any commercial in wall units using one, so for me i think its safe enough to not use it.
          I would appreciate your comments on it, Thanks.
          Main goals are:

          • No SMT
          • 5X5 CM board
          • Safe for in wall use
          • Simple and cheep

          0_1487439792251_IMG_1150.JPG
          0_1487439542372_IMG_1147.JPG
          0_1487439614221_IMG_1148.JPG
          Top side design:
          0_1487441237064_Top.PNG
          Bottom side design:
          0_1487441265494_Bottom.PNG

          breimannB Offline
          breimannB Offline
          breimann
          wrote on last edited by
          #4

          @dpressle This is an impressive unit!

          I love the neatness and non SMT. Fantastic.

          Do you have an idea of the pricing all up?

          1 Reply Last reply
          0
          • dpressleD Offline
            dpressleD Offline
            dpressle
            wrote on last edited by
            #5

            Thanks, should be under 10USD in parts.
            BTW, same design but for roller shutter is on the way

            breimannB 1 Reply Last reply
            0
            • Nca78N Offline
              Nca78N Offline
              Nca78
              Hardware Contributor
              wrote on last edited by
              #6

              Hello,

              nice design with some care for safety !
              If possible, I would suggest to connect A4/A5 to the connector, so it would be possible to use (for example) an i2c touchpad, to command the 3 relays and more, for example mpr121 can manage a mix of touchpads and leds. In case of managing leds, of course a Vcc connector would be necessary too as the last input pins would not provide enough current.
              Analog pins A0-A5 can be used as digital pins if needed so it could still work as you designed it at the moment with physical switches.

              On thing that is annoying me also with some designs, is that when you want to use in ceiling to connect directly to ligh bulbs, you need to use connectors/wago to "duplicate" neutral because the board only provides live. If possible you should move J1 to the right, and put holes to add extra 2x connector on the left if people want to have neutral without external connectors, it will give a much cleaner result when connected instead of a mess of wires. I think it's possible to do it if you move the varistor to the left, and change orientation of F2.

              dpressleD 1 Reply Last reply
              0
              • Nca78N Nca78

                Hello,

                nice design with some care for safety !
                If possible, I would suggest to connect A4/A5 to the connector, so it would be possible to use (for example) an i2c touchpad, to command the 3 relays and more, for example mpr121 can manage a mix of touchpads and leds. In case of managing leds, of course a Vcc connector would be necessary too as the last input pins would not provide enough current.
                Analog pins A0-A5 can be used as digital pins if needed so it could still work as you designed it at the moment with physical switches.

                On thing that is annoying me also with some designs, is that when you want to use in ceiling to connect directly to ligh bulbs, you need to use connectors/wago to "duplicate" neutral because the board only provides live. If possible you should move J1 to the right, and put holes to add extra 2x connector on the left if people want to have neutral without external connectors, it will give a much cleaner result when connected instead of a mess of wires. I think it's possible to do it if you move the varistor to the left, and change orientation of F2.

                dpressleD Offline
                dpressleD Offline
                dpressle
                wrote on last edited by
                #7

                @Nca78 Thanks for the tips, i understand what you are saying about the neutral and it is a good idea, my intentions were to put it in the switch box and not in the light fixture itself, but i might add it to the next release.

                1 Reply Last reply
                0
                • dpressleD dpressle

                  Thanks, should be under 10USD in parts.
                  BTW, same design but for roller shutter is on the way

                  breimannB Offline
                  breimannB Offline
                  breimann
                  wrote on last edited by
                  #8

                  @dpressle nice!

                  dpressleD 1 Reply Last reply
                  0
                  • breimannB breimann

                    @dpressle nice!

                    dpressleD Offline
                    dpressleD Offline
                    dpressle
                    wrote on last edited by
                    #9

                    @breimann Thanks, does any one want link to dirtypcbs?

                    gusG 1 Reply Last reply
                    0
                    • A Offline
                      A Offline
                      artipi
                      wrote on last edited by
                      #10

                      Hi, dpressle. Thanks for your work?
                      One Question. Can i connect a normal light switch to it? So that i can turn on the lights with the switch and this node?

                      dpressleD 1 Reply Last reply
                      0
                      • A artipi

                        Hi, dpressle. Thanks for your work?
                        One Question. Can i connect a normal light switch to it? So that i can turn on the lights with the switch and this node?

                        dpressleD Offline
                        dpressleD Offline
                        dpressle
                        wrote on last edited by
                        #11

                        @artipi Sure you can that is the whole point of the D5, D6, D7 connection.

                        You just need to take the GND and each of these digital inputs and connect them to the switch (NO high voltage in the switch only GND and digital input), each one of then controls one relay.

                        1 Reply Last reply
                        1
                        • dpressleD dpressle

                          @breimann Thanks, does any one want link to dirtypcbs?

                          gusG Offline
                          gusG Offline
                          gus
                          wrote on last edited by
                          #12

                          @dpressle said in Another simple (No SMT) relay actuator:

                          @breimann Thanks, does any one want link to dirtypcbs?

                          Hi!

                          Yes, please send links, really good design!

                          Regards Rickard

                          dpressleD 1 Reply Last reply
                          0
                          • gusG gus

                            @dpressle said in Another simple (No SMT) relay actuator:

                            @breimann Thanks, does any one want link to dirtypcbs?

                            Hi!

                            Yes, please send links, really good design!

                            Regards Rickard

                            dpressleD Offline
                            dpressleD Offline
                            dpressle
                            wrote on last edited by
                            #13

                            @gus Dirtypcbs

                            gusG 1 Reply Last reply
                            0
                            • dpressleD dpressle

                              @gus Dirtypcbs

                              gusG Offline
                              gusG Offline
                              gus
                              wrote on last edited by
                              #14

                              @dpressle said in Another simple (No SMT) relay actuator:

                              @gus Dirtypcbs

                              Thanks!

                              1 Reply Last reply
                              0
                              • M Offline
                                M Offline
                                MLs
                                wrote on last edited by
                                #15

                                Where can you find the code?

                                dpressleD 1 Reply Last reply
                                0
                                • M MLs

                                  Where can you find the code?

                                  dpressleD Offline
                                  dpressleD Offline
                                  dpressle
                                  wrote on last edited by
                                  #16

                                  @MLs Its in the OpenHardware page see the Source Code tab:
                                  OpenHardware

                                  Note its intended to work with "Home Assistant" HA, some depending on your controller some changes might be needed.

                                  M 1 Reply Last reply
                                  0
                                  • dpressleD dpressle

                                    @MLs Its in the OpenHardware page see the Source Code tab:
                                    OpenHardware

                                    Note its intended to work with "Home Assistant" HA, some depending on your controller some changes might be needed.

                                    M Offline
                                    M Offline
                                    MLs
                                    wrote on last edited by
                                    #17

                                    @dpressle

                                    Ok tanks

                                    Do you have a bootloader with OTA enable

                                    //Mattias

                                    dpressleD 1 Reply Last reply
                                    0
                                    • M MLs

                                      @dpressle

                                      Ok tanks

                                      Do you have a bootloader with OTA enable

                                      //Mattias

                                      dpressleD Offline
                                      dpressleD Offline
                                      dpressle
                                      wrote on last edited by
                                      #18

                                      @MLs Yes sure

                                      M 1 Reply Last reply
                                      0
                                      • dpressleD dpressle

                                        @MLs Yes sure

                                        M Offline
                                        M Offline
                                        MLs
                                        wrote on last edited by MLs
                                        #19

                                        @dpressle

                                        Can you email it to me or maybe add it to your project.

                                        //Mattias

                                        dpressleD 1 Reply Last reply
                                        0
                                        • M MLs

                                          @dpressle

                                          Can you email it to me or maybe add it to your project.

                                          //Mattias

                                          dpressleD Offline
                                          dpressleD Offline
                                          dpressle
                                          wrote on last edited by
                                          #20

                                          @MLs I am using the one from here link text

                                          M 1 Reply Last reply
                                          0
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