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  3. What did you build today (Pictures) ?

What did you build today (Pictures) ?

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  • jeremushkaJ Offline
    jeremushkaJ Offline
    jeremushka
    wrote on last edited by
    #671

    I have build a very quick board with Dual relay channel, arduino nano, NRF24 transceiver, Power supply from 220V.
    There is also "Fil Pilote" connection to pilot the electrical heater. It is a french protocol.
    It is a "dirty" board for sure but usefull when i want to test some code implemented in the arduino Nano.

    0_1543502852591_IMG_20181129_153704.jpg

    I would like to make a cleaner board, a real PCB but if i launch the manufacturing i wil get minimum of 10 boards that i do not need.

    If anybody, could explain to me how i can print my own PCB for quick tests about some projects, some features implementations, it would be nice :)

    NeverDieN 1 Reply Last reply
    0
    • jeremushkaJ jeremushka

      I have build a very quick board with Dual relay channel, arduino nano, NRF24 transceiver, Power supply from 220V.
      There is also "Fil Pilote" connection to pilot the electrical heater. It is a french protocol.
      It is a "dirty" board for sure but usefull when i want to test some code implemented in the arduino Nano.

      0_1543502852591_IMG_20181129_153704.jpg

      I would like to make a cleaner board, a real PCB but if i launch the manufacturing i wil get minimum of 10 boards that i do not need.

      If anybody, could explain to me how i can print my own PCB for quick tests about some projects, some features implementations, it would be nice :)

      NeverDieN Offline
      NeverDieN Offline
      NeverDie
      Hero Member
      wrote on last edited by NeverDie
      #672

      @jeremushka Well, since you ask, you can use a CNC to etch and drill your own PCB: https://forum.mysensors.org/topic/8735/cnc-pcb-milling

      A board such as yours would be fairly easy to do that way.

      jeremushkaJ 1 Reply Last reply
      0
      • NeverDieN NeverDie

        @jeremushka Well, since you ask, you can use a CNC to etch and drill your own PCB: https://forum.mysensors.org/topic/8735/cnc-pcb-milling

        A board such as yours would be fairly easy to do that way.

        jeremushkaJ Offline
        jeremushkaJ Offline
        jeremushka
        wrote on last edited by
        #673

        @neverdie thanks for the advice. Maybe i can first try pcb transfer with laser printer and chemical etching.

        bjacobseB 1 Reply Last reply
        0
        • jeremushkaJ jeremushka

          @neverdie thanks for the advice. Maybe i can first try pcb transfer with laser printer and chemical etching.

          bjacobseB Offline
          bjacobseB Offline
          bjacobse
          wrote on last edited by
          #674

          @jeremushka
          I have used that several times with good results, though do not make wires too narrow and put them too close to each other.

          1 Reply Last reply
          0
          • zboblamontZ zboblamont

            Not so much a MySensors build as an example of how even the most basic information can inform changes for the better, in this case space heating.

            The system here is fairly basic, an array of DS18B20s, some ultrasonic tank probes and a gas reed sensor, temperature is updated every 5 minutes, the gas updates every 0.05m3...
            With winters here down to -20, the first priority last year was insulation, and even though a modern house, the gas bills essentially halved over the year, effectively funding not only the insulation, but replacement axial radiator valves and thermostat heads (Heimeier) to replace the typical arrangement of unknown origin, with spare... But now the MySensors impact..
            This autumn's attention turned to the central heating unit, a modern combi unit of good manufacture, installed by a 'certified' heating engineer, but aside what little I knew about condensation boilers and the steep learning curve that followed, I was bemused by the return from the radiator loop almost burning my finger within 10 minutes of the system being fired up. This did not make sense for what I understood of a condensing boilers, which compelled a look inside for the first time, the manual and some googling.

            The boiler is a 25kW combi with minimum output 7.6kW, the radiators account for ca 13kW at Delta 60 set for 15c drop (previously set ca 20c drop), settings since day one were 65c and the pump was set at max output of 3, last year's -20 resulted in 13.5m3/day gas consumed, not crazy by historical records, but hmmm.
            So now comes tinkering with data from MySensors via Domoticz to inform...
            Currently the boiler is set at 55c, the pump is on Low (40 v 84w), but the results are surprising - Slower rising temperature when ON, 42 minutes v 25, but gas use dropped from 0.75 to 0.6m3, but here's the kicker from that longer heating time, not only less energy used per cycle, but longer and thereby fewer cycles per day. Current evaluations are between 15 and 20% savings, so thank you to all the MySensors community and contributors.. ;)

            gohanG Offline
            gohanG Offline
            gohan
            Mod
            wrote on last edited by
            #675

            @zboblamont lowering water temperature and pump speed is expected to use less energy, but have you considered the time it takes now to reach the set room temperature compared to what you had before?

            1 Reply Last reply
            0
            • zboblamontZ Offline
              zboblamontZ Offline
              zboblamont
              wrote on last edited by zboblamont
              #676

              @gohan Sorry, had to edit original post which was too confused on re-reading.
              The pump speed curves determine the pressure and flow rate to the radiators, it is the radiators which determine the actual flow for a given temperature drop across them, and speed in raising room temperatures.
              The combined flow rate for all the radiators falls within the lower pump curve, any increase in pump speed only increases pressure, NOT speed of heating.
              Aside the original mis-set HIGH rate on the pump, there are 3 manual valves left in the system, and no matter how close I try to balance them it was always a compromise, and heat inevitably goes back to the return as pressure increases
              Once these are replaced with flow control version in the next week, it will not matter what the pressure is, the radiator flows will be capped at the most efficient level.

              1 Reply Last reply
              0
              • D Offline
                D Offline
                dakipro
                wrote on last edited by dakipro
                #677

                My wife said "I do not want to see "those things""...
                Challenge accepted!

                0_1544224086865_TV LED display 1 - 20181207_171500.jpg

                1_1544224086867_TV LED display 2 - 20181207_183612.jpg

                0_1544224266422_MVI_5770.00_00_03_13.Still001.jpg

                (see the gif in action here https://ibb.co/BCbS2Dc )

                C: OpenHAB2 with node-red on linux laptop
                GW: Arduino Nano - W5100 Ethernet, Nrf24l01+ 2,4Ghz mqtt
                GW: Arduino Mega, RFLink 433Mhz

                sundberg84S Nca78N bjacobseB 3 Replies Last reply
                14
                • E Offline
                  E Offline
                  executivul
                  wrote on last edited by executivul
                  #678

                  Milled some PCA9615 differential I2C converters for the sensors ouside: magnetometer for the gas meter, temp/hum, baro.
                  Until now I've used a 7 meter long cable, but whenever the gas water heater fired up the Arduino would just freeze losing the count of gas pulses, I've tried shielded cable but it hasn't solved the issue.
                  Since Sparkfun's breakout boards are on the wrong side of the pond I decided to make my own.
                  Really hope the Arduino doesn't lock up anymore.

                  LE. That TSSOP10 was a b*tch to solder 😁

                  0_1544228821399_IMG_20181207_192354.jpg 0_1544228904350_IMG_20181207_200947.jpg 0_1544228912010_IMG_20181208_000800.jpg

                  1 Reply Last reply
                  3
                  • D dakipro

                    My wife said "I do not want to see "those things""...
                    Challenge accepted!

                    0_1544224086865_TV LED display 1 - 20181207_171500.jpg

                    1_1544224086867_TV LED display 2 - 20181207_183612.jpg

                    0_1544224266422_MVI_5770.00_00_03_13.Still001.jpg

                    (see the gif in action here https://ibb.co/BCbS2Dc )

                    sundberg84S Offline
                    sundberg84S Offline
                    sundberg84
                    Hardware Contributor
                    wrote on last edited by
                    #679

                    @dakipro woaw!!! 👏

                    Controller: Proxmox VM - Home Assistant
                    MySensors GW: Arduino Uno - W5100 Ethernet, Gw Shield Nrf24l01+ 2,4Ghz
                    MySensors GW: Arduino Uno - Gw Shield RFM69, 433mhz
                    RFLink GW - Arduino Mega + RFLink Shield, 433mhz

                    1 Reply Last reply
                    0
                    • D dakipro

                      My wife said "I do not want to see "those things""...
                      Challenge accepted!

                      0_1544224086865_TV LED display 1 - 20181207_171500.jpg

                      1_1544224086867_TV LED display 2 - 20181207_183612.jpg

                      0_1544224266422_MVI_5770.00_00_03_13.Still001.jpg

                      (see the gif in action here https://ibb.co/BCbS2Dc )

                      Nca78N Offline
                      Nca78N Offline
                      Nca78
                      Hardware Contributor
                      wrote on last edited by
                      #680

                      @dakipro thank you that's what I planned to do but wasn't sure it would be visible through the plastic layer.
                      Coupled with capacitive sensors it could give awesome results !

                      D 1 Reply Last reply
                      0
                      • D dakipro

                        My wife said "I do not want to see "those things""...
                        Challenge accepted!

                        0_1544224086865_TV LED display 1 - 20181207_171500.jpg

                        1_1544224086867_TV LED display 2 - 20181207_183612.jpg

                        0_1544224266422_MVI_5770.00_00_03_13.Still001.jpg

                        (see the gif in action here https://ibb.co/BCbS2Dc )

                        bjacobseB Offline
                        bjacobseB Offline
                        bjacobse
                        wrote on last edited by
                        #681

                        @dakipro
                        great job :-)
                        , and also the show on TV is quite funny, those two Englishmen in US buying old cars renovating and selling those

                        1 Reply Last reply
                        0
                        • Nca78N Nca78

                          @dakipro thank you that's what I planned to do but wasn't sure it would be visible through the plastic layer.
                          Coupled with capacitive sensors it could give awesome results !

                          D Offline
                          D Offline
                          dakipro
                          wrote on last edited by
                          #682

                          @nca78 I used white decorative self adhesive wallpaper, so not sure which plastic you are planing to use, but you can easily test that before mounting I think. If you go for paper/foil, put some one-peace plastic in front of the displays as they (mine) are not perfectly soldered in line, so they are noticeable sa foil will glue to them. Not a big deal for me, but would love "the perfection". But yeah, plastic or some harder material would work awesome I think.

                          All in all, not difficult project and a very high wow-factor/time-spent value (and waf)

                          C: OpenHAB2 with node-red on linux laptop
                          GW: Arduino Nano - W5100 Ethernet, Nrf24l01+ 2,4Ghz mqtt
                          GW: Arduino Mega, RFLink 433Mhz

                          Nca78N bjacobseB 2 Replies Last reply
                          0
                          • D dakipro

                            @nca78 I used white decorative self adhesive wallpaper, so not sure which plastic you are planing to use, but you can easily test that before mounting I think. If you go for paper/foil, put some one-peace plastic in front of the displays as they (mine) are not perfectly soldered in line, so they are noticeable sa foil will glue to them. Not a big deal for me, but would love "the perfection". But yeah, plastic or some harder material would work awesome I think.

                            All in all, not difficult project and a very high wow-factor/time-spent value (and waf)

                            Nca78N Offline
                            Nca78N Offline
                            Nca78
                            Hardware Contributor
                            wrote on last edited by
                            #683

                            @dakipro ah ok you cheated :D

                            I thought you kept the plastic layer that's glued on top of the wood panel. I'll try to get some samples from the company selling those here and make some tests then.

                            1 Reply Last reply
                            0
                            • D dakipro

                              @nca78 I used white decorative self adhesive wallpaper, so not sure which plastic you are planing to use, but you can easily test that before mounting I think. If you go for paper/foil, put some one-peace plastic in front of the displays as they (mine) are not perfectly soldered in line, so they are noticeable sa foil will glue to them. Not a big deal for me, but would love "the perfection". But yeah, plastic or some harder material would work awesome I think.

                              All in all, not difficult project and a very high wow-factor/time-spent value (and waf)

                              bjacobseB Offline
                              bjacobseB Offline
                              bjacobse
                              wrote on last edited by
                              #684

                              @dakipro
                              BTW I can only recommend to spray your bare cobber wires with Plastic 70, as this will protect your cobber from corrosion with a thin layer acrylic

                              0_1544345727981_plastik_70.png

                              1 Reply Last reply
                              0
                              • alexsh1A Offline
                                alexsh1A Offline
                                alexsh1
                                wrote on last edited by alexsh1
                                #685

                                Try this one.
                                The smallest board I have ever assembled using just a hot fan. A solar battery charger based on BQ25504 from a solar panel. Almost all components are 0402. Far too small for my liking, but can go under the solar panel.

                                0_1546964306401_FFE84E8C-991D-4342-8272-2180F79333A8.jpeg

                                gohanG 1 Reply Last reply
                                5
                                • nagelcN Offline
                                  nagelcN Offline
                                  nagelc
                                  wrote on last edited by
                                  #686

                                  Looks great. I'm still happy when I get an 0805 down well. Guess I have to keep practicing.

                                  Nca78N alexsh1A 2 Replies Last reply
                                  0
                                  • nagelcN nagelc

                                    Looks great. I'm still happy when I get an 0805 down well. Guess I have to keep practicing.

                                    Nca78N Offline
                                    Nca78N Offline
                                    Nca78
                                    Hardware Contributor
                                    wrote on last edited by
                                    #687

                                    @nagelc said in What did you build today (Pictures) ?:

                                    Looks great. I'm still happy when I get an 0805 down well. Guess I have to keep practicing.

                                    Try solder paste applied with a thin needle, and a hot air gun at minimum speed (so components don't fly away). Then it's really easy to do SMD :)

                                    alexsh1A nagelcN 2 Replies Last reply
                                    0
                                    • Nca78N Nca78

                                      @nagelc said in What did you build today (Pictures) ?:

                                      Looks great. I'm still happy when I get an 0805 down well. Guess I have to keep practicing.

                                      Try solder paste applied with a thin needle, and a hot air gun at minimum speed (so components don't fly away). Then it's really easy to do SMD :)

                                      alexsh1A Offline
                                      alexsh1A Offline
                                      alexsh1
                                      wrote on last edited by
                                      #688

                                      @nca78 there many other aspects. I’m using a low temp melting solder paste. I have been using only a top quality (no AliExpress) one from Chipquick. It has to be stored property in the fridge.

                                      Using stencil may help. I’m not using it and have to doze the paste very precisely which is a challenge. This is why my soldering is not 100% consistent, but it works. With 0402 components it is not easy - the pad size is very small.

                                      However, I must admit, 0402 are far too small. In the process, unless your space / lab is very well organised many components are lost. And a good magnifying glass / microscope is a must too. In the future, i’ll try to stick to 0805 or larger - these are a bit larger and more visible.

                                      All in all, this is not as difficult as many people may think. With a little bit of practice, this can be done.

                                      1 Reply Last reply
                                      1
                                      • nagelcN nagelc

                                        Looks great. I'm still happy when I get an 0805 down well. Guess I have to keep practicing.

                                        alexsh1A Offline
                                        alexsh1A Offline
                                        alexsh1
                                        wrote on last edited by
                                        #689

                                        @nagelc try 0603 size first. I am sure you will manage it with 0402 with a good microscope ;-))

                                        I’m still using a magnifying glass which is an extra challenge. Eventually I will have to buy a good microscope

                                        1 Reply Last reply
                                        0
                                        • alexsh1A alexsh1

                                          Try this one.
                                          The smallest board I have ever assembled using just a hot fan. A solar battery charger based on BQ25504 from a solar panel. Almost all components are 0402. Far too small for my liking, but can go under the solar panel.

                                          0_1546964306401_FFE84E8C-991D-4342-8272-2180F79333A8.jpeg

                                          gohanG Offline
                                          gohanG Offline
                                          gohan
                                          Mod
                                          wrote on last edited by
                                          #690

                                          @alexsh1 how much did one module cost?

                                          sundberg84S alexsh1A 2 Replies Last reply
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