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  3. 110v-230v AC to Mysensors PCB board

110v-230v AC to Mysensors PCB board

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  • scalzS Offline
    scalzS Offline
    scalz
    Hardware Contributor
    wrote on last edited by scalz
    #16

    @axillent Ok. thank you. At my home it is like that. sure it needs a smart switch. and fibaro seems to be very smart (very small, small transfo, and steal energy, but z wave so I think it may use sync comm to use less energy. Maybe I am wrong and don't know how it is inside).
    You are right. I am thinking to use 48v power supply lighting. But I cannot change my electrical network. So two wire. And I hope it will be easier to steal energy and power the in wall switch node for leds. Maybe I am wrong. I will power my lightings with energy harvesting (solar, or maybe I have another idea but i have to make experiments.

    Your lighting project is very smart too. can't wait to see it too.

    1 Reply Last reply
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    • scalzS scalz

      @ServiceXp : are you talking about my relay board? if yes, I will check what I can do in the end of the week and post my project in a new topic (I think I have to rearrange the board to fit the step down).

      RJ_MakeR Offline
      RJ_MakeR Offline
      RJ_Make
      Hero Member
      wrote on last edited by
      #17

      @scalz Sorry, No I was referring to the OP.

      RJ_Make

      1 Reply Last reply
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      • rvendrameR Offline
        rvendrameR Offline
        rvendrame
        Hero Member
        wrote on last edited by
        #18

        @ServiceXp , I'm also looking for a way to power a node from the available-standard two wire switch. It should be possible to steal some milliamps from there, but I don't know even from where to start researching it.

        Home Assistant / Vera Plus UI7
        ESP8266 GW + mySensors 2.3.2
        Alexa / Google Home

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        • A Offline
          A Offline
          aproxx
          Hero Member
          wrote on last edited by
          #19

          Hi All,

          I'm not sure if I understand the 2-wire thing completely, but in my house (which is kind of standard I guess in Europe) I have 3 wires going from the electricity cabinet, to the light switch and then to the light bulb. These cables are Phase, Neutral and Ground.

          As I don't want to rewire my entire grid, I decided to build these boards so I can reuse the current wiring. I ended up with the following "schematic" if I can call my paintskills like that.
          The enclosure at the bottom of the drawing would be placed behind the current light switch, while the enclosure at the top of the drawing would be placed right above the light bulb. This requires little to no modification of my current wiring.

          Connection overview.jpg

          @ServiceXP, I'll update the title to include the 110v information.

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          • J Offline
            J Offline
            Jan Gatzke
            wrote on last edited by Jan Gatzke
            #20

            Why don't you place the relay behind the switch, too? This way you could save half of the nodes.

            I have just ordered some of those power supply modules. Very interesting, cheapest similar ones I found before were about 14 €.

            1 Reply Last reply
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            • S Offline
              S Offline
              shabba
              wrote on last edited by
              #21

              This is what I have done for a light bulb in the pantry with a motion sensor. Its a mess as it is a proof of concept.

              I have a 5 separate "modules" as such. Arduino Pro Mini, Motion Sensor, Radio, 5V AC/DC transformer and a 5V Relay. So clearly it is too big and a bit of a mess! So I am really interested in your PCB @aproxx! Do let us know how it works for you.

              2015-06-17 20.02.09.jpg

              AWIA 1 Reply Last reply
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              • S shabba

                This is what I have done for a light bulb in the pantry with a motion sensor. Its a mess as it is a proof of concept.

                I have a 5 separate "modules" as such. Arduino Pro Mini, Motion Sensor, Radio, 5V AC/DC transformer and a 5V Relay. So clearly it is too big and a bit of a mess! So I am really interested in your PCB @aproxx! Do let us know how it works for you.

                2015-06-17 20.02.09.jpg

                AWIA Offline
                AWIA Offline
                AWI
                Hero Member
                wrote on last edited by
                #22

                @shabba It looks like you are trying to build something to "pop your corn" on the shelf :smile:

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                • hekH Offline
                  hekH Offline
                  hek
                  Admin
                  wrote on last edited by
                  #23

                  @shabba

                  That picture makes me a bit worried... :sweat: Please don't let any kids near it.

                  1 Reply Last reply
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                  • C Offline
                    C Offline
                    ceech
                    Hardware Contributor
                    wrote on last edited by ceech
                    #24

                    There is something similar I'm working on. Although mine is more like a solid state relay. And it can be used as an AC dimmer. But has the same concept with AC-DC converter. I used one from Vigortronix. It has a 3.3V output.
                    20150619_152947.jpg

                    Here it is controlled with Bluetooth serial connection
                    20150619_153015-1.jpg
                    This is how the board looks like
                    board_01.png
                    If anyone wants it, let me know.

                    @aproxx I like your form factor. Great find with that AC-DC converter.

                    1 Reply Last reply
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                    • Roberto BrunialtiR Offline
                      Roberto BrunialtiR Offline
                      Roberto Brunialti
                      wrote on last edited by
                      #25

                      Those are even much smaller (3.3v , 25x38x17 mm , 3w) and have similar price. I've got one (still to experiment with)

                      https://it.rs-online.com/web/p/alimentatori-switching-integrati-smps/8431988/?searchTerm=8431988&relevancy-data=636F3D3126696E3D4931384E525353746F636B4E756D6265724D504E266C753D656E266D6D3D6D61746368616C6C26706D3D5E5C647B367D247C5E5C647B377D247C5E5C647B31307D2426706F3D313426736E3D592673743D52535F53544F434B5F4E554D4245522677633D4E4F4E45267573743D3834333139383826

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                      • scalzS Offline
                        scalzS Offline
                        scalz
                        Hardware Contributor
                        wrote on last edited by
                        #26

                        Too bad these Ac Dc are so expensive and little big. But good quality for sure.

                        @ceech : looks like a pretty board. I am interested in your files please. It could be useful..:wink:

                        C 1 Reply Last reply
                        0
                        • scalzS scalz

                          Too bad these Ac Dc are so expensive and little big. But good quality for sure.

                          @ceech : looks like a pretty board. I am interested in your files please. It could be useful..:wink:

                          C Offline
                          C Offline
                          ceech
                          Hardware Contributor
                          wrote on last edited by
                          #27

                          @scalz Here you go:
                          https://github.com/ceech/AC-dimmer
                          Enjoy.

                          1 Reply Last reply
                          1
                          • scalzS Offline
                            scalzS Offline
                            scalz
                            Hardware Contributor
                            wrote on last edited by
                            #28

                            thank you!

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                            0
                            • S Offline
                              S Offline
                              shabba
                              wrote on last edited by
                              #29

                              @aproxx Where could one get that board and what is required to populate it? I would like perhaps half a dozen or so for a few things I'm doing and to replace the mess in the picture I posted above :-)

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                              • sundberg84S Offline
                                sundberg84S Offline
                                sundberg84
                                Hardware Contributor
                                wrote on last edited by
                                #30

                                This is really interesting.

                                If this PCB succeeds i will order maybe 10-15 of them. They need to be so small it can be mounted inside/behind the wallswitch and i also want to combine it with some sort of motion detector fittet in the wallswitch as well...

                                Cool really looking forward to this... keep up the good work!

                                Controller: Proxmox VM - Home Assistant
                                MySensors GW: Arduino Uno - W5100 Ethernet, Gw Shield Nrf24l01+ 2,4Ghz
                                MySensors GW: Arduino Uno - Gw Shield RFM69, 433mhz
                                RFLink GW - Arduino Mega + RFLink Shield, 433mhz

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                                • A Offline
                                  A Offline
                                  aproxx
                                  Hero Member
                                  wrote on last edited by
                                  #31

                                  @Jan-Gatzke You are absolutely right. No idea on why I've never thought about that!
                                  I have now redesigned the board to fit a relay as well. Size is still limited to 45 by 45mm, so it should be quite easy to place them behind a light switch.

                                  I hope to receive my PCB boards next week, after which I'll add all components to the board and start testing it. If all goes well, I'll be submitting the new design with relay to dirtyPCBs to have those printed too.
                                  Just a sneak peak of the new board:
                                  Top:
                                  Top2.png
                                  Bottom:
                                  Bottom2.png

                                  In the following days I'll start designing a 3d-printable casing to fit the board.
                                  As soon as I have confirmed that the board with relay is working fine, I'll submit the PCB design here together with the 3d printable casing. Due to slow shipping and limited spare time I expect this to happen in about 4 to 7 weeks.

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                                  • sundberg84S Offline
                                    sundberg84S Offline
                                    sundberg84
                                    Hardware Contributor
                                    wrote on last edited by sundberg84
                                    #32

                                    YES - this is really what im looking for!! :)
                                    Well done @aproxx - i will follow this closely.

                                    If you have the space - the pcb could have a input/hole for an external sensor to pin 3 (if unused or another one). so you can add say external motion sensor or temp as well.

                                    Can you list the parts so there is a possibility to start ordering those?

                                    Controller: Proxmox VM - Home Assistant
                                    MySensors GW: Arduino Uno - W5100 Ethernet, Gw Shield Nrf24l01+ 2,4Ghz
                                    MySensors GW: Arduino Uno - Gw Shield RFM69, 433mhz
                                    RFLink GW - Arduino Mega + RFLink Shield, 433mhz

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                                    • A Offline
                                      A Offline
                                      aproxx
                                      Hero Member
                                      wrote on last edited by
                                      #33

                                      @sundberg84 Thanks for the kind words!
                                      The new design (with relay) indeed has a few digital pins available. I've included the following in this design:

                                      • 4 digital in and output pins. Pin 3, 4, 5 and 6. Pin 3 is also used to switch the relay, so 3 other digital pins are available to connect other things like motion sensors and switches.
                                      • 1 Analog input pin. Pin A0.
                                      • 2 5v pins.
                                      • 2 Ground pins.
                                      • A few extra empty pins which aren't connected to anything, but can be used to add some custom things if needed.

                                      Bill of materials is available below, together with Gerber files, and DIP file (as I'm using Diptrace to design my PCBs).
                                      Please keep in mind that this is only my second time designing PCBs, so if you'd like to be 100% sure it works I would recommend to wait until I've tested the board and confirmed that everything is working fine.
                                      But feedback is always welcome!
                                      Mysensors v2.1 UNTESTED.rar

                                      J 1 Reply Last reply
                                      0
                                      • A aproxx

                                        @sundberg84 Thanks for the kind words!
                                        The new design (with relay) indeed has a few digital pins available. I've included the following in this design:

                                        • 4 digital in and output pins. Pin 3, 4, 5 and 6. Pin 3 is also used to switch the relay, so 3 other digital pins are available to connect other things like motion sensors and switches.
                                        • 1 Analog input pin. Pin A0.
                                        • 2 5v pins.
                                        • 2 Ground pins.
                                        • A few extra empty pins which aren't connected to anything, but can be used to add some custom things if needed.

                                        Bill of materials is available below, together with Gerber files, and DIP file (as I'm using Diptrace to design my PCBs).
                                        Please keep in mind that this is only my second time designing PCBs, so if you'd like to be 100% sure it works I would recommend to wait until I've tested the board and confirmed that everything is working fine.
                                        But feedback is always welcome!
                                        Mysensors v2.1 UNTESTED.rar

                                        J Offline
                                        J Offline
                                        Jan Gatzke
                                        wrote on last edited by Jan Gatzke
                                        #34

                                        @aproxx Looks great so far. I am missing a diode and snubber components around the relay. Or are those just not visible? Didn't have a look at the files, yet. In another thread someone posted a diy solid state relay with triacs. This would be a little bit smaller than the relay and would less likely fail. I would add a fuse in front of the power supply, too.

                                        I will definitly have a look at Diptrace. I like those 3D previews. :)

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                                        • A Offline
                                          A Offline
                                          aproxx
                                          Hero Member
                                          wrote on last edited by
                                          #35

                                          @Jan Gatzke There is a diode in place, but it just isn't visible in that current 3D design. I've used following schematic (minus the LED) to connect the relay to pin 3 of the Arduino :
                                          D112-D114-D1181V1SCH.png

                                          What do you mean by "less likely to fail" about these relays? I've been using them for a while now, but never had any issues with these. Or do you think that they might show this problem when using them for a long time?

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