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Ultra small ESP8266 node with 2 channel relay&temperature&dimmer Project

v1ck last edited by

Hello There !
for a past few months im working on ultra small (to fit behind switch ) ESP12F node to controll lights ( along with dimming function ) and temperature measurment.

I have done some tests - and so far so good but i need some help designing a proper PCB.

Here is what i`ve got :

Relays are DIP8 AQH3223 which can handle up to 250w ( perfect for lighting isn`t it ? )
ZeroCross detector PC814 with two high power 68K resistors
and 1-Wire temperature sensor.

And 3d design( without dimmer parts )

Ports:
Screw terminal - AC OUT
JST 3PIN - temperature sensor
JST 3PIN - Switch actuator
JST 2PIN - power.

so the goal here is to make it as small as possible ( sandwitch style :D) ( imagin there are 2.0mm pitch goldpins as connectors between boards - could not find them in KiCad.. )

Both, dimmer and relays has been testes and working with attached schematic so i would like to know if there is anyone who could help me designing a proper PCB for this thing ?

Regards.
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@eiten I haven't yet made any progress on finding a good VOC sensor, but along the way I did find out something interesting regarding CO2: namely, if you sleep with your bedroom door closed at night, then the odds are good that the CO2 levels rise to surprisingly high and unhealthy levels. The better CO2 sensors are factory calibrated and never again need recalibration for the life of the sensor (usually around 10 years or so), because they are used in HVAC systems to control fresh air intake to guarantee indoor air quality. As a for instance, here is one such CO2 sensor: https://www.digikey.com/en/products/detail/senseair/006-0-0008/15790694 At around $50 for just the sensor element itself, it's not exactly cheap, but then again, I'd say it's worth it, because who wants to be burdened by remembering to calibrate their CO2 sensors? Ideally, I'd like to find a sensitive VOC sensor that also will never require calibration. Nearly all, and maybe all, of the off-the-shelf IAQ montoring stuff that you might buy for, say, $300 or less seems to require periodic calibration. For that reason, this might be one of those occasions where build is rather than buy.
Which one should i choose? PIR or microwave sensor
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Supposedly PIR doesn't work through glass (e.g. if looking for motion through a window), whereas I presume a microwave sensor might still work.
Does MySensors require Arduino Timer 2?
Hardware • mysensors interrupt nano interrupts esp • • OldSurferDude

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I have success! (oops, that's suppose to be Timer1) I only sample for 1/60 of a second. What I did was to back up all the timer registered I used and then resorted them after I was done sampling. (As opposed to initializing the registers in setup and then starting the timer when needed.) Now I have a Nano sampling the data and sending it to a MySensors Gateway on an RPi3B+ which then sends it to an MQTT broker runing on an old laptop. Also running on the laptop is Home Assistant running inside of VirtualBox. If MySensors does use Timer1, it appears that restoring the registers allows it to be shared. //------------------------------------------------------ISR ISR(TIMER1_OVF_vect){ // interrupt service routine for overflow TCNT1 = TimerPreloadValue; // must be first line! starts the timer counting again digitalWrite(TRIGGER_START_SAMPLE_PIN,HIGH); samplesVolts[--sample]=analogRead(VOLTS_IN_PIN); // decrement before capturing samplesCurrent[sample]=analogRead(CURRENT_IN_PIN); digitalWrite(TRIGGER_START_SAMPLE_PIN,LOW); if (!sample){ // count down to zero digitalWrite(TRIGGER_START_SAMPLE_PERIOD_PIN,LOW); // indicate that sampling is complete samplingEnd = micros(); TCCR1B &= 248; // turns off timer } } //------------------------------------------------------sampleOneCycle void sampleOneCycle(){ // back up timer registers uint8_t TCNT1_b = TCNT1; uint8_t TCCR1B_b = TCCR1B; uint8_t TCCR1A_b = TCCR1A; uint8_t TIMSK1_b = TIMSK1; // configure timer which starts the sampling noInterrupts(); // disable all interrupts TCCR1A = 0; TCCR1B = 0; TCNT1 = TimerPreloadValue; // preload timer //TCCR1B |= (1 << CS10)|(1 << CS12); // 1024 prescaler TCCR1B &= 248; // turns off timer? TIMSK1 |= (1 << TOIE1); // enable timer overflow interrupt ISR // demark sampling sample = NUMBER_OF_SAMPLES; // count down to zero digitalWrite(TRIGGER_START_SAMPLE_PERIOD_PIN,HIGH); samplingStart = micros(); TCNT1 = 65535; // first trigger right away! TCCR1B |= 1; // turns on timer interrupts(); // enable all interrupts // wait for sampling to be complete while(digitalRead(TRIGGER_START_SAMPLE_PERIOD_PIN)){}; samplingEnd = micros(); // restore timer registers TCNT1 = TCNT1_b; TCCR1B = TCCR1B_b; TCCR1A = TCCR1A_b; TIMSK1 = TIMSK1_b; }
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Hardware • • Tmaster

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@Tmaster Never assume the original PCB was just a circuit of components, the PCB can incorporate RF shields and antenna radio ground planes...
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Great! I'm glad it works and thank you very much for reporting back!

Ultra small ESP8266 node with 2 channel relay&temperature&dimmer Project

Suggested Topics

Over the air updates
General Discussion • • ToSa

Best VOC sensor for detecting a wide range of VOC's?
Hardware • • NeverDie

Which one should i choose? PIR or microwave sensor
Hardware • • h01

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Hardware • mysensors interrupt nano interrupts esp • • OldSurferDude

hlk-pm01 are to noisy for rfm69?
Hardware • • Tmaster

Node with only sendBatteryLevel into Home Assistant
Hardware • • Arno

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Ultra small ESP8266 node with 2 channel relay&temperature&dimmer Project

Suggested Topics

Over the air updates General Discussion • • ToSa

Best VOC sensor for detecting a wide range of VOC's? Hardware • • NeverDie

Which one should i choose? PIR or microwave sensor Hardware • • h01

Does MySensors require Arduino Timer 2? Hardware • mysensors interrupt nano interrupts esp • • OldSurferDude

hlk-pm01 are to noisy for rfm69? Hardware • • Tmaster

Node with only sendBatteryLevel into Home Assistant Hardware • • Arno

0Online

11.2kUsers

11.1kTopics

112.5kPosts

Over the air updates
General Discussion • • ToSa

Best VOC sensor for detecting a wide range of VOC's?
Hardware • • NeverDie

Which one should i choose? PIR or microwave sensor
Hardware • • h01

Does MySensors require Arduino Timer 2?
Hardware • mysensors interrupt nano interrupts esp • • OldSurferDude

hlk-pm01 are to noisy for rfm69?
Hardware • • Tmaster

Node with only sendBatteryLevel into Home Assistant
Hardware • • Arno

0
Online

11.2k
Users

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112.5k
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