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  1. Home
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  3. Safe In-Wall AC to DC Transformers??

Safe In-Wall AC to DC Transformers??

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  • petewillP Offline
    petewillP Offline
    petewill
    Admin
    wrote on last edited by
    #223

    Ok, how does this look for parts?

    70 degree (Celsius) fuses - http://www.ebay.com/itm/10pcs-Thermal-Cutoffs-SEFUSE-Microtemp-Thermal-TF-Cutoff-NEC-Fuses-73-C-240-C-/221560426284?var=&hash=item339607cf2c

    .75A fuse - They are fast blow not slow like specified above. Does that matter?? http://www.ebay.com/itm/40Pcs-ELECTRIC-FUSE-FAST-BLOW-0-75A-250VAC-35A-IR-THROUGH-HOLE-/271902224922?hash=item3f4ea2b21a

    Same MOVs http://www.ebay.com/itm/LOT-of-10-MAIDA-METAL-OXIDE-VARISTOR-RADIAL-MOV-8mm-Disk-150V-D68ZOV151RA03-/390095815756?hash=item5ad385c44c

    Is there anything else I'm missing? The goal with all this is to make another "how to" video so I want to make sure I'm not giving people bad advice.

    So, it would look something like this (ignore power to radio, didn't have time to wire it):

    Fritzing In-Wall Power.png

    My "How To" home automation video channel: https://www.youtube.com/channel/UCq_Evyh5PQALx4m4CQuxqkA

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    • rvendrameR Offline
      rvendrameR Offline
      rvendrame
      Hero Member
      wrote on last edited by
      #224

      @petewill . the MOV goes in parallel with HLK input (and not in series like you did).

      It was suggested to use .2A fuses (instead the .75A). And the Thermal fuse should be glued on HLK top (my guess).

      Home Assistant / Vera Plus UI7
      ESP8266 GW + mySensors 2.3.2
      Alexa / Google Home

      1 Reply Last reply
      1
      • petewillP Offline
        petewillP Offline
        petewill
        Admin
        wrote on last edited by
        #225

        @rvendrame said:

        @petewill . the MOV goes in parallel with HLK input (and not in series like you did).

        It was suggested to use .2A fuses (instead the .75A). And the Thermal fuse should be glued on HLK top (my guess).

        Dang, totally forgot about all that in my rush to finish the diagram before lunch ended... That's why you guys design the electronics and I make the videos ;)

        How necessary are the .2A fuses? I couldn't find any on ebay at a reasonable price. Is the goal of this fuse to prevent large surges (like lightning) from hitting the MOV, or something else? If it's to prevent large surges would the .75A work ok?

        Also, I was able to find cheaper varistors. I'm thinking 150VAC should work ok because the HLK is designed to handle 240VAC but maybe I'm off on that?
        http://www.ebay.com/itm/5-x-Zinc-Oxide-Varistor-150VAC-15J-1200A-7mm-FREE-SHIPPING-/321024816822?hash=item4abe91f6b6

        How does this look?
        HLK-PM01 Wiring.png

        My "How To" home automation video channel: https://www.youtube.com/channel/UCq_Evyh5PQALx4m4CQuxqkA

        SparkmanS 2 Replies Last reply
        0
        • petewillP petewill

          @rvendrame said:

          @petewill . the MOV goes in parallel with HLK input (and not in series like you did).

          It was suggested to use .2A fuses (instead the .75A). And the Thermal fuse should be glued on HLK top (my guess).

          Dang, totally forgot about all that in my rush to finish the diagram before lunch ended... That's why you guys design the electronics and I make the videos ;)

          How necessary are the .2A fuses? I couldn't find any on ebay at a reasonable price. Is the goal of this fuse to prevent large surges (like lightning) from hitting the MOV, or something else? If it's to prevent large surges would the .75A work ok?

          Also, I was able to find cheaper varistors. I'm thinking 150VAC should work ok because the HLK is designed to handle 240VAC but maybe I'm off on that?
          http://www.ebay.com/itm/5-x-Zinc-Oxide-Varistor-150VAC-15J-1200A-7mm-FREE-SHIPPING-/321024816822?hash=item4abe91f6b6

          How does this look?
          HLK-PM01 Wiring.png

          SparkmanS Offline
          SparkmanS Offline
          Sparkman
          Hero Member
          wrote on last edited by Sparkman
          #226

          @petewill said:

          Also, I was able to find cheaper varistors. I'm thinking 150VAC should work ok because the HLK is designed to handle 240VAC but maybe I'm off on that?

          As long as you only feed it with 120VAC, there's no issue with that. For those that will feed it with 240VAC, they need to use it with a MOV rated above that.

          Cheers
          Al

          PS Here's an option from Digikey: http://www.digikey.com/product-detail/en/MOV-10D241K/MOV-10D241K-ND/2407562

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          • petewillP petewill

            @rvendrame said:

            @petewill . the MOV goes in parallel with HLK input (and not in series like you did).

            It was suggested to use .2A fuses (instead the .75A). And the Thermal fuse should be glued on HLK top (my guess).

            Dang, totally forgot about all that in my rush to finish the diagram before lunch ended... That's why you guys design the electronics and I make the videos ;)

            How necessary are the .2A fuses? I couldn't find any on ebay at a reasonable price. Is the goal of this fuse to prevent large surges (like lightning) from hitting the MOV, or something else? If it's to prevent large surges would the .75A work ok?

            Also, I was able to find cheaper varistors. I'm thinking 150VAC should work ok because the HLK is designed to handle 240VAC but maybe I'm off on that?
            http://www.ebay.com/itm/5-x-Zinc-Oxide-Varistor-150VAC-15J-1200A-7mm-FREE-SHIPPING-/321024816822?hash=item4abe91f6b6

            How does this look?
            HLK-PM01 Wiring.png

            SparkmanS Offline
            SparkmanS Offline
            Sparkman
            Hero Member
            wrote on last edited by Sparkman
            #227

            @petewill said:

            How necessary are the .2A fuses? I couldn't find any on ebay at a reasonable price. Is the goal of this fuse to prevent large surges (like lightning) from hitting the MOV, or something else? If it's to prevent large surges would the .75A work ok?

            The fuse serves two purposes, one to protect if the current draw of the power supply exceeds its rated capacity and the other to blow if the varistor starts conducting a large amount of current in a spike situation. A .75A will still provide protection, but will take a longer time to blow. You want to make sure the fuse doesn't blow because of the in-rush current at start-up, which a fast-blow fuse may do. Typically you want the fuse to be sized at about 150% max of the rated capacity so I would not exceed .3A.

            Cheers
            Al

            petewillP 1 Reply Last reply
            0
            • SparkmanS Sparkman

              @petewill said:

              How necessary are the .2A fuses? I couldn't find any on ebay at a reasonable price. Is the goal of this fuse to prevent large surges (like lightning) from hitting the MOV, or something else? If it's to prevent large surges would the .75A work ok?

              The fuse serves two purposes, one to protect if the current draw of the power supply exceeds its rated capacity and the other to blow if the varistor starts conducting a large amount of current in a spike situation. A .75A will still provide protection, but will take a longer time to blow. You want to make sure the fuse doesn't blow because of the in-rush current at start-up, which a fast-blow fuse may do. Typically you want the fuse to be sized at about 150% max of the rated capacity so I would not exceed .3A.

              Cheers
              Al

              petewillP Offline
              petewillP Offline
              petewill
              Admin
              wrote on last edited by
              #228

              @Sparkman

              As long as you only feed it with 120VAC, there's no issue with that. For those that will feed it with 240VAC, they need to use it with a MOV rated above that.

              I am in the USA so I will only be feeding it with 120VAC, but I will make sure to note that anyone using 240VAC will need a different value varistor.

              the fuse should be after the varistor in the circuit

              Ok, I'm still a little confused. Are you saying it should be 120VAC -> Varistor -> Fuse -> HLK? Or, 120VAC -> Fuse -> Varistor -> HLK? I thought it was the second one but maybe I misunderstood.

              Also, I found some fuses that are rated at 300mA! Not a bad price either!
              http://www.ebay.com/itm/Ceramic-Slow-Blow-Fuse-3-6-x-10mm-Axial-Leads-125V-250V-0-1A-6-3A-10-30pcs-/111433875797?var=&hash=item19f1fa0155

              I think I am almost ready to start ordering parts. I am excited for this build! If anyone else has any feedback please let me know. Thanks!

              My "How To" home automation video channel: https://www.youtube.com/channel/UCq_Evyh5PQALx4m4CQuxqkA

              SparkmanS 1 Reply Last reply
              0
              • petewillP petewill

                @Sparkman

                As long as you only feed it with 120VAC, there's no issue with that. For those that will feed it with 240VAC, they need to use it with a MOV rated above that.

                I am in the USA so I will only be feeding it with 120VAC, but I will make sure to note that anyone using 240VAC will need a different value varistor.

                the fuse should be after the varistor in the circuit

                Ok, I'm still a little confused. Are you saying it should be 120VAC -> Varistor -> Fuse -> HLK? Or, 120VAC -> Fuse -> Varistor -> HLK? I thought it was the second one but maybe I misunderstood.

                Also, I found some fuses that are rated at 300mA! Not a bad price either!
                http://www.ebay.com/itm/Ceramic-Slow-Blow-Fuse-3-6-x-10mm-Axial-Leads-125V-250V-0-1A-6-3A-10-30pcs-/111433875797?var=&hash=item19f1fa0155

                I think I am almost ready to start ordering parts. I am excited for this build! If anyone else has any feedback please let me know. Thanks!

                SparkmanS Offline
                SparkmanS Offline
                Sparkman
                Hero Member
                wrote on last edited by
                #229

                @petewill said:

                @Sparkman

                the fuse should be after the varistor in the circuit

                Ok, I'm still a little confused. Are you saying it should be 120VAC -> Varistor -> Fuse -> HLK? Or, 120VAC -> Fuse -> Varistor -> HLK? I thought it was the second one but maybe I misunderstood.

                Sorry, the wording I used was unclear and was based on the 120VAC being on the right in your diagram :-). Yes, it is 120VAC -> Fuse -> Varistor -> HLK.

                Cheers
                Al

                petewillP 1 Reply Last reply
                0
                • SparkmanS Sparkman

                  @petewill said:

                  @Sparkman

                  the fuse should be after the varistor in the circuit

                  Ok, I'm still a little confused. Are you saying it should be 120VAC -> Varistor -> Fuse -> HLK? Or, 120VAC -> Fuse -> Varistor -> HLK? I thought it was the second one but maybe I misunderstood.

                  Sorry, the wording I used was unclear and was based on the 120VAC being on the right in your diagram :-). Yes, it is 120VAC -> Fuse -> Varistor -> HLK.

                  Cheers
                  Al

                  petewillP Offline
                  petewillP Offline
                  petewill
                  Admin
                  wrote on last edited by
                  #230

                  @Sparkman Great, thanks! The parts have been ordered. Can't wait!

                  My "How To" home automation video channel: https://www.youtube.com/channel/UCq_Evyh5PQALx4m4CQuxqkA

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                  • C ceech

                    This one is not "safe", but it is an In-Wall AC to DC converter. Transformerless. With a 3A Solid state relay:

                    2015-08-21T12-11-1.jpg

                    2015-08.jpg

                    The converter output is 3.3V at 100mA and the solid state relay is a Triac.

                    F Offline
                    F Offline
                    Fabien
                    wrote on last edited by
                    #231

                    @ceech said:

                    This one is not "safe", but it is an In-Wall AC to DC converter. Transformerless. With a 3A Solid state relay:

                    2015-08-21T12-11-1.jpg

                    2015-08.jpg

                    The converter output is 3.3V at 100mA and the solid state relay is a Triac.

                    Do you have some shcematic of this board ? I'd like to adapt it for 2 relays

                    C 1 Reply Last reply
                    0
                    • Cliff KarlssonC Offline
                      Cliff KarlssonC Offline
                      Cliff Karlsson
                      wrote on last edited by
                      #232

                      Can anyone give me ebay-links to the parts I need to order to use the HLK with 230V.

                      I am getting a little confused about all the links.

                      1 Reply Last reply
                      0
                      • rvendrameR Offline
                        rvendrameR Offline
                        rvendrame
                        Hero Member
                        wrote on last edited by rvendrame
                        #233

                        This is the one I sent to be reviewed:

                        http://www.aliexpress.com/item/Free-Shipping-1pcs-lot-HLK-PM01-AC-DC-220V-to-5V-mini-power-supply-module-intelligent/32408565688.html

                        Home Assistant / Vera Plus UI7
                        ESP8266 GW + mySensors 2.3.2
                        Alexa / Google Home

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                        • Cliff KarlssonC Offline
                          Cliff KarlssonC Offline
                          Cliff Karlsson
                          wrote on last edited by
                          #234

                          Ok thanks, but I meant the fuses, varistors and stuff.

                          petewillP 1 Reply Last reply
                          0
                          • Cliff KarlssonC Cliff Karlsson

                            Ok thanks, but I meant the fuses, varistors and stuff.

                            petewillP Offline
                            petewillP Offline
                            petewill
                            Admin
                            wrote on last edited by
                            #235

                            @Cliff-Karlsson
                            I haven't tested any of these parts yet but this is what I ordered. I am in the USA so this is spec'd for 120 VAC. If you're using 240 you will need to change the size of the Varistor but everything else should be fine for 240.

                            Varistor for 120VAC - http://www.ebay.com/itm/321024816822?_trksid=p2057872.m2749.l2649&ssPageName=STRK%3AMEBIDX%3AIT

                            73°C Thermal Fuse - http://www.ebay.com/itm/221560426284?_trksid=p2057872.m2749.l2649&var=520415979885&ssPageName=STRK%3AMEBIDX%3AIT

                            250V 300mA Slow Blow Fuse - http://www.ebay.com/itm/111433875797?_trksid=p2057872.m2749.l2649&var=410420838583&ssPageName=STRK%3AMEBIDX%3AIT

                            HLK-PM01 - http://www.ebay.com/itm/351418782712?_trksid=p2057872.m2749.l2649&ssPageName=STRK%3AMEBIDX%3AIT

                            My "How To" home automation video channel: https://www.youtube.com/channel/UCq_Evyh5PQALx4m4CQuxqkA

                            1 Reply Last reply
                            1
                            • F Fabien

                              @ceech said:

                              This one is not "safe", but it is an In-Wall AC to DC converter. Transformerless. With a 3A Solid state relay:

                              2015-08-21T12-11-1.jpg

                              2015-08.jpg

                              The converter output is 3.3V at 100mA and the solid state relay is a Triac.

                              Do you have some shcematic of this board ? I'd like to adapt it for 2 relays

                              C Offline
                              C Offline
                              ceech
                              Hardware Contributor
                              wrote on last edited by
                              #236

                              @Fabien @DrJeff Here is a link to board and schematic files for the transformerless AC-DC converter:
                              https://github.com/ceech/AC_SR087

                              DrJeffD 1 Reply Last reply
                              2
                              • M Offline
                                M Offline
                                MartinP
                                wrote on last edited by
                                #237

                                Would this varistor work with 240v?
                                http://www.ebay.com/itm/10-x-Zinc-Oxide-Varistor-250VAC-60J-2500A-10mm-/260848704608?hash=item3cbbcb5c60

                                petewillP 1 Reply Last reply
                                0
                                • C ceech

                                  @Fabien @DrJeff Here is a link to board and schematic files for the transformerless AC-DC converter:
                                  https://github.com/ceech/AC_SR087

                                  DrJeffD Offline
                                  DrJeffD Offline
                                  DrJeff
                                  wrote on last edited by
                                  #238

                                  @ceech can't look at the files right now is this a dimmer switch that is transformerless?

                                  C 1 Reply Last reply
                                  0
                                  • DrJeffD DrJeff

                                    @ceech can't look at the files right now is this a dimmer switch that is transformerless?

                                    C Offline
                                    C Offline
                                    ceech
                                    Hardware Contributor
                                    wrote on last edited by
                                    #239

                                    @DrJeff Yes

                                    DrJeffD 1 Reply Last reply
                                    0
                                    • C ceech

                                      @DrJeff Yes

                                      DrJeffD Offline
                                      DrJeffD Offline
                                      DrJeff
                                      wrote on last edited by
                                      #240

                                      @ceech Thanks yet again!

                                      1 Reply Last reply
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                                      • M MartinP

                                        Would this varistor work with 240v?
                                        http://www.ebay.com/itm/10-x-Zinc-Oxide-Varistor-250VAC-60J-2500A-10mm-/260848704608?hash=item3cbbcb5c60

                                        petewillP Offline
                                        petewillP Offline
                                        petewill
                                        Admin
                                        wrote on last edited by
                                        #241

                                        @MartinP Based on my limited knowledge, yes, that should work. Maybe someone else can chime in to confirm?

                                        My "How To" home automation video channel: https://www.youtube.com/channel/UCq_Evyh5PQALx4m4CQuxqkA

                                        SparkmanS 1 Reply Last reply
                                        0
                                        • F Offline
                                          F Offline
                                          Fabien
                                          wrote on last edited by
                                          #242

                                          thank you @ceech

                                          1 Reply Last reply
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