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  3. My Slim 2AA Battery Node

My Slim 2AA Battery Node

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  • Cliff KarlssonC Cliff Karlsson

    Sorry for asking the same questions over and over but I have just used the files linked at the top of this thread.

    This is the bootloader that I used:

    atmega328_1a.hex (Optiboot for 9600baud at 1MHz)
    
    
    ##############################################################
    # Add the new board to boards.txt (normally located at "C:\Program Files\Arduino\hardware\arduino\avr"
    # The *.bootloader.* etries only matters if you want to program bootloader (and fuses) from Arduino IDE. 
    # See http://www.engbedded.com/fusecalc (select Atmega328p) for interpretation of fuse values and how 
    # extended fuses are written in different applications (07h in Arduino IDE = FFh in Atmel studio).
    ##############################################################
    
    apm96.name=APM Optiboot internal 1MHz noBOD 9600baud
    
    apm96.upload.tool=avrdude
    apm96.upload.protocol=arduino
    apm96.upload.maximum_size=32256
    apm96.upload.speed=9600
    apm96.bootloader.tool=avrdude
    apm96.bootloader.low_fuses=0x62
    apm96.bootloader.high_fuses=0xde
    apm96.bootloader.extended_fuses=0x07
    apm96.bootloader.path=optiboot_v50
    apm96.bootloader.file=atmega328_1a.hex
    apm96.bootloader.unlock_bits=0x3F
    apm96.bootloader.lock_bits=0x2F
    apm96.build.mcu=atmega328p
    apm96.build.f_cpu=1000000L
    apm96.build.core=arduino
    apm96.build.variant=standard
    
    

    Do I still need to add fuses or is that done when the bootloader is burned?

    ahmedadelhosniA Offline
    ahmedadelhosniA Offline
    ahmedadelhosni
    wrote on last edited by
    #219

    @Cliff-Karlsson

    It is already done when you burn the bootloader.

    apm96.bootloader.low_fuses=0x62
    apm96.bootloader.high_fuses=0xde

    1 Reply Last reply
    0
    • Cliff KarlssonC Cliff Karlsson

      Ok, finaly succeded in burning the bootloader. Now comes next part. Fuses and lockbits, I have no idea what this means but is this what I need to do?

      avrdude -C ../etc/avrdude.conf -c usbasp -B5 -p ATmega328P -U lfuse:w:0x62:m -U hfuse:w:0xDE:m -U efuse:w:0x07:m -U lock:w:0x2F:m
      
      m26872M Offline
      m26872M Offline
      m26872
      Hardware Contributor
      wrote on last edited by
      #220

      @Cliff-Karlsson said:

      Ok, finaly succeded in burning the bootloader.

      Great news!! With Arduino as ISP? Any particular tips to share?

      1 Reply Last reply
      0
      • Cliff KarlssonC Offline
        Cliff KarlssonC Offline
        Cliff Karlsson
        wrote on last edited by
        #221

        @m26872 I am fairly sure that all methods work in normal cases but nothing worked for me fore some reason :) .

        The only way I could get it to work was when I finaly put the chip in an Arduino Uno clone with 328p Dip(?) socket and connected an USBtiny ISP to the ISCP of that Uno. It took just a couple of seconds and then it was done :).

        I flashed like 6-7 ships right away with bootloader and blink-sketch just for fun. Biggest problem now is to get the damn chip in/out of the sockets without bending any legs. But I ordered a chip extractor to remedy that problem (in 4-6 weeks :()

        m26872M bjacobseB 2 Replies Last reply
        2
        • Cliff KarlssonC Cliff Karlsson

          @m26872 I am fairly sure that all methods work in normal cases but nothing worked for me fore some reason :) .

          The only way I could get it to work was when I finaly put the chip in an Arduino Uno clone with 328p Dip(?) socket and connected an USBtiny ISP to the ISCP of that Uno. It took just a couple of seconds and then it was done :).

          I flashed like 6-7 ships right away with bootloader and blink-sketch just for fun. Biggest problem now is to get the damn chip in/out of the sockets without bending any legs. But I ordered a chip extractor to remedy that problem (in 4-6 weeks :()

          m26872M Offline
          m26872M Offline
          m26872
          Hardware Contributor
          wrote on last edited by
          #222

          @Cliff-Karlsson
          :thumbsup:

          To get the ICs out from the DIP socket, I just use a small screw driver (2-3mm) and gently push it all the way under from one side only. And of course, don't push in the IC to hard to begin with.

          1 Reply Last reply
          0
          • Cliff KarlssonC Cliff Karlsson

            @m26872 I am fairly sure that all methods work in normal cases but nothing worked for me fore some reason :) .

            The only way I could get it to work was when I finaly put the chip in an Arduino Uno clone with 328p Dip(?) socket and connected an USBtiny ISP to the ISCP of that Uno. It took just a couple of seconds and then it was done :).

            I flashed like 6-7 ships right away with bootloader and blink-sketch just for fun. Biggest problem now is to get the damn chip in/out of the sockets without bending any legs. But I ordered a chip extractor to remedy that problem (in 4-6 weeks :()

            bjacobseB Offline
            bjacobseB Offline
            bjacobse
            wrote on last edited by
            #223

            @Cliff-Karlsson
            You shall buy Textool ZIF socket. not sure which fits your Arduino, If you at some point get's lazy (Solder less, and accept to use a little more space) and use Arduino Pro Mini then textool 224-3344 ZIF will be your friend

            1 Reply Last reply
            0
            • rsachocR Offline
              rsachocR Offline
              rsachoc
              wrote on last edited by
              #224

              Hi all, I'm seeing replies, but I'm not sure if any are aimed at my question? I think not?

              m26872M 1 Reply Last reply
              0
              • rsachocR rsachoc

                Hi all, I'm seeing replies, but I'm not sure if any are aimed at my question? I think not?

                m26872M Offline
                m26872M Offline
                m26872
                Hardware Contributor
                wrote on last edited by
                #225

                @rsachoc
                I've started a new thread aimed at your question. I'll soon delete much of the content in the post you based your question on and refer to the new thread instead.

                1 Reply Last reply
                1
                • M Offline
                  M Offline
                  meddie
                  wrote on last edited by
                  #226

                  it would be nice when a atsha204 a an a flash rom where placed to pcb for signing and ota

                  m26872M 1 Reply Last reply
                  1
                  • M meddie

                    it would be nice when a atsha204 a an a flash rom where placed to pcb for signing and ota

                    m26872M Offline
                    m26872M Offline
                    m26872
                    Hardware Contributor
                    wrote on last edited by m26872
                    #227

                    @meddie I don't use any of it myself yet, but I know it's only a matter of time until they'll be needed. I think a add-on board to all already existing nodes would be my personal priority then, but new users would prefer it on-board of course and only populate if needed. I'll put on my not yet posted future requests list. (I remember top-side labels are also wanted.) A thing to remember though, is that my Slim Node design is a concept was a lean and simplicity concept, without preparations for maximum flexibility etc.

                    As I've said earlier - if anyone like to do their own Slim Node design, you're very welcome. And if you share it, it's even better.

                    1 Reply Last reply
                    2
                    • GertSandersG Offline
                      GertSandersG Offline
                      GertSanders
                      Hardware Contributor
                      wrote on last edited by
                      #228

                      @m26872: slowly getting there: http://forum.mysensors.org/topic/3043/new-nrf24l01-smd/14

                      m26872M 1 Reply Last reply
                      0
                      • M Offline
                        M Offline
                        meddie
                        wrote on last edited by
                        #229

                        What i like on this node is the great idea with the casing. To use a cable duct is a great idea. We have wooden windows and i found in a diy market cable ducts in wooden look
                        like this:
                        wooden look cable duct

                        The Problem is that the size is 15x15 mm outside. inside the pcb can be max. 13 mm.

                        m26872M 1 Reply Last reply
                        0
                        • M meddie

                          What i like on this node is the great idea with the casing. To use a cable duct is a great idea. We have wooden windows and i found in a diy market cable ducts in wooden look
                          like this:
                          wooden look cable duct

                          The Problem is that the size is 15x15 mm outside. inside the pcb can be max. 13 mm.

                          m26872M Offline
                          m26872M Offline
                          m26872
                          Hardware Contributor
                          wrote on last edited by
                          #230

                          @meddie I think 15x15 is very common and should be to prefer, but if I remember correct there's not enough space for AA batteries, or is there?

                          1 Reply Last reply
                          1
                          • GertSandersG GertSanders

                            @m26872: slowly getting there: http://forum.mysensors.org/topic/3043/new-nrf24l01-smd/14

                            m26872M Offline
                            m26872M Offline
                            m26872
                            Hardware Contributor
                            wrote on last edited by
                            #231

                            @GertSanders Good job! If you go the SMD way I think a lot could be done. Perhaps matching AAA width? Leave some (only few) SMD pads open for sensor connection, no proto area, etc.

                            GertSandersG 1 Reply Last reply
                            0
                            • M Offline
                              M Offline
                              meddie
                              wrote on last edited by
                              #232

                              oh, yes. You have right, the battery fits in it, but its a little bit too big so i cant close the cover. Damn i didnt try it before.
                              ok the i have to look for a graeter duct.

                              1 Reply Last reply
                              0
                              • AWIA Offline
                                AWIA Offline
                                AWI
                                Hero Member
                                wrote on last edited by
                                #233

                                Currently this is my favorite board. Minimal size, traditional components and just enough breadboard space. A few variations:
                                0_1454859878498_upload-23af4fbe-6938-4079-9fc4-d149c8950370 Soldered an 8 mHz resonator (a 'crystal' which does not need the capacitors) for a more stable clock.

                                0_1454860192227_upload-c6f3a164-b5cb-43f5-af82-c556674568f4 0_1454860883223_upload-351808cf-868d-4076-80ce-2e4b05ec4898 Soldered a 3.3v LDO (662k) under the radio to have it powered with a rechargeable Lipo (4.1V max) battery. And added a voltage divider to measure the actual battery voltage.

                                0_1454860058592_upload-a677913a-22a8-466d-920d-ae620591088b 0_1454860344864_upload-77335242-a0b4-4371-85f5-4d11731c0868
                                With a SMD version of the radio. Needs some creative soldering...

                                0_1454860702395_upload-e1af1f72-11c5-409d-9eca-762e3c657183 Compared to an other favourite ( @GertSanders )

                                It would even be better if the smd radio could be soldered on the board. Kicad is giving me a headache so if anybody wants to volunteer with a panelized design.... (I will reward you with a free batch of 'dirty' boards, just drop me a pm)

                                YveauxY 1 Reply Last reply
                                1
                                • GertSandersG Offline
                                  GertSandersG Offline
                                  GertSanders
                                  Hardware Contributor
                                  wrote on last edited by
                                  #234

                                  AA batteries are 14mm in diameter. AAA batteries are 10mm in diameter.

                                  I have single AAA batteryholders which are 13mm wide at the base, and including a battery they are 13mm high at the highest point.

                                  LEGRAND sells 16x16mm cable ducts (http://www.ecataleg.be/fr/category/2751/16-x-16), which is what I plan to use, but the 15x15 ducts should work as well.

                                  1 Reply Last reply
                                  0
                                  • m26872M m26872

                                    @GertSanders Good job! If you go the SMD way I think a lot could be done. Perhaps matching AAA width? Leave some (only few) SMD pads open for sensor connection, no proto area, etc.

                                    GertSandersG Offline
                                    GertSandersG Offline
                                    GertSanders
                                    Hardware Contributor
                                    wrote on last edited by GertSanders
                                    #235

                                    @m26872 I'm trying to make a full SMD board with the smd variant of the nrf24.

                                    So far, my first design is a 21mm square.

                                    I have been thinking about a long 13mm x 100mm variant. That would allow plenty of space, at least 1 AAA, but more importantly would allow panelisation when combining with a 13x100 board for two AAA battery holders.

                                    This would give 3 sensor nodes + 3 battery holder boards in one 100x100 panel, or 6 sensor boards if we use your technique of "ty-wrapping" batteries.

                                    1 Reply Last reply
                                    0
                                    • Cliff KarlssonC Offline
                                      Cliff KarlssonC Offline
                                      Cliff Karlsson
                                      wrote on last edited by
                                      #236

                                      A couple of more questions. In one of the pictures at the top the electrulyte 4,.7 uf capacitator is placed closer to the atmel chip and the 0.1 uf (c5) is placed closest to the edge does it matter witch capacitator goes where?

                                      The 10k resistor should be 1/4 or 1/8 W according to the bom. I had some small 1/6 W 10k resistors can I use them? I also have some bigger blue 10k resistor that I do not know the W rating on.

                                      Where did you purchase the female pin-header that are used for the chips? I have some atmega chip-sockets that are quite narrow and it is hard to fit the components underneath. I also have some other female pin-headers but they are atleast twice as high than the ones in the pictures.

                                      AWIA 1 Reply Last reply
                                      0
                                      • AWIA AWI

                                        Currently this is my favorite board. Minimal size, traditional components and just enough breadboard space. A few variations:
                                        0_1454859878498_upload-23af4fbe-6938-4079-9fc4-d149c8950370 Soldered an 8 mHz resonator (a 'crystal' which does not need the capacitors) for a more stable clock.

                                        0_1454860192227_upload-c6f3a164-b5cb-43f5-af82-c556674568f4 0_1454860883223_upload-351808cf-868d-4076-80ce-2e4b05ec4898 Soldered a 3.3v LDO (662k) under the radio to have it powered with a rechargeable Lipo (4.1V max) battery. And added a voltage divider to measure the actual battery voltage.

                                        0_1454860058592_upload-a677913a-22a8-466d-920d-ae620591088b 0_1454860344864_upload-77335242-a0b4-4371-85f5-4d11731c0868
                                        With a SMD version of the radio. Needs some creative soldering...

                                        0_1454860702395_upload-e1af1f72-11c5-409d-9eca-762e3c657183 Compared to an other favourite ( @GertSanders )

                                        It would even be better if the smd radio could be soldered on the board. Kicad is giving me a headache so if anybody wants to volunteer with a panelized design.... (I will reward you with a free batch of 'dirty' boards, just drop me a pm)

                                        YveauxY Offline
                                        YveauxY Offline
                                        Yveaux
                                        Mod
                                        wrote on last edited by Yveaux
                                        #237

                                        @AWI said:

                                        panelized design

                                        If you're struggling with panelizing boards I can recommend the excellent gerber tools from Stijn Kuipers.

                                        It allows you to create designs like this (10x10cm, DirtyPCBs):

                                        0_1454871223582_20150501-111911.jpg

                                        Drop him a message and he'll send you a download link.

                                        http://yveaux.blogspot.nl

                                        AWIA ahmedadelhosniA 2 Replies Last reply
                                        0
                                        • YveauxY Yveaux

                                          @AWI said:

                                          panelized design

                                          If you're struggling with panelizing boards I can recommend the excellent gerber tools from Stijn Kuipers.

                                          It allows you to create designs like this (10x10cm, DirtyPCBs):

                                          0_1454871223582_20150501-111911.jpg

                                          Drop him a message and he'll send you a download link.

                                          AWIA Offline
                                          AWIA Offline
                                          AWI
                                          Hero Member
                                          wrote on last edited by
                                          #238

                                          @Yveaux Tnhx, but I guess I am not ready for the first step (creating/ adapting a board in Kicad) yet ....

                                          YveauxY 1 Reply Last reply
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