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  3. 💬 In Wall AC/DC Pcb for MySensors

💬 In Wall AC/DC Pcb for MySensors

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pcbmysx1.4inwallacdc
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  • Sefi NinioS Offline
    Sefi NinioS Offline
    Sefi Ninio
    wrote on last edited by
    #21

    Hi @sundberg84,
    I was talking with a friend of mine who has pcb design experience about your board, and he told me to tell you that it would be better to add creapage protection between the 220v and the 5v sections, by bigger distance at also a longated gap. He told me the term, but I can't remember it now...

    1 Reply Last reply
    0
    • Sefi NinioS Offline
      Sefi NinioS Offline
      Sefi Ninio
      wrote on last edited by
      #22

      Like the picture here shows :

      https://www.google.co.il/search?q=pcb+board+220v+5v&client=ms-android-om-lge&prmd=ivsn&source=lnms&tbm=isch&sa=X&ved=0ahUKEwjO2Yb_gLTLAhUIVBQKHRzGAzgQ_AUIBygB&biw=360&bih=518#tbm=isch&q=pcb+board+creapage+&imgrc=VW6CJt4F2bzR8M%3A

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      • sundberg84S Offline
        sundberg84S Offline
        sundberg84
        Hardware Contributor
        wrote on last edited by
        #23

        @Sefi-Ninio - Yea I should. Im working on Rev 4 and there is more creepage both between primary (220) and secondary (5) and also internally in primary. Everything is ordered but nothing recieved yet, but let me give you a small peak:

        0_1457550900902_3dboxTop.JPG

        GertSandersG 1 Reply Last reply
        4
        • Sefi NinioS Offline
          Sefi NinioS Offline
          Sefi Ninio
          wrote on last edited by
          #24

          Looking good!
          I see you went with the SMD path! did it allow for a smaller PCB?
          Don't see how you handle the creepage though.

          1 Reply Last reply
          0
          • sundberg84S Offline
            sundberg84S Offline
            sundberg84
            Hardware Contributor
            wrote on last edited by sundberg84
            #25

            Yes - smaller PCB.
            Creepage is handled with:

            1. Greater distance between components.
            2. Holes in PCB between components/parts that are close to each other.

            Creepage distance is calculated here: http://creepage.com/

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            0
            • Sefi NinioS Offline
              Sefi NinioS Offline
              Sefi Ninio
              wrote on last edited by
              #26

              Even though it's untested, would you mind publishing the Gerber and bom files?

              1 Reply Last reply
              0
              • sundberg84S sundberg84

                @Sefi-Ninio - Yea I should. Im working on Rev 4 and there is more creepage both between primary (220) and secondary (5) and also internally in primary. Everything is ordered but nothing recieved yet, but let me give you a small peak:

                0_1457550900902_3dboxTop.JPG

                GertSandersG Offline
                GertSandersG Offline
                GertSanders
                Hardware Contributor
                wrote on last edited by
                #27

                @sundberg84

                Very nice board !

                1 Reply Last reply
                1
                • sundberg84S Offline
                  sundberg84S Offline
                  sundberg84
                  Hardware Contributor
                  wrote on last edited by
                  #28
                  This post is deleted!
                  1 Reply Last reply
                  0
                  • Sefi NinioS Offline
                    Sefi NinioS Offline
                    Sefi Ninio
                    wrote on last edited by
                    #29

                    SMD is easier with solder paste and hot air solder

                    1 Reply Last reply
                    1
                    • sundberg84S Offline
                      sundberg84S Offline
                      sundberg84
                      Hardware Contributor
                      wrote on last edited by sundberg84
                      #30

                      This PCB has been updated to Rev 4.1 with the following changes:
                      (Note that this thread contains the non SMD version)

                      • Complete redesign of traces to improve size and stability.
                      • Nrf24l01+ now on the bottom side to make more room (with hope not RF disturbace from HLK or AC traces).
                      • Added silkmask with AC-DC seperation (Rev 4.1 > 5mm)
                      • AC clearance 2.5mm minimum
                      • Changed one AC trace from botton to top to increace creepage and changed milling
                      • MysX 2.3 + Analog IO
                      • Safety recommendations: This PCB meets the criteria of pollution level II (2,5mm (Basic) AC seperation and 5mm (Reinforced) AC-DC sepertion) and can be used "where only non-conductive contamination occurs. However, occasional temporary conductivity must be expected as a result of moisture condensation." Always use a sealed case to avoid contamination. Always read disclaimer.txt before using this PCB.

                      0_1482862303483_1.JPG

                      Images on https://www.openhardware.io/view/13/In-Wall-ACDC-Pcb-for-MySensors has been updated.

                      Please wait for PCB house to update to new gerber files before ordering (It should say M.Rev 2 (Manufacturer rev 2) for latest revision when selecting PCB house)

                      Im currently testing this rev...
                      If you want to be 100% sure, download and prev. revision.

                      1 Reply Last reply
                      3
                      • carthiqueC Offline
                        carthiqueC Offline
                        carthique
                        wrote on last edited by
                        #31

                        Hi,

                        Can someone please suggest replacement parts for the 110v variant of this board.

                        Thanks
                        Karthik

                        sundberg84S 1 Reply Last reply
                        0
                        • carthiqueC carthique

                          Hi,

                          Can someone please suggest replacement parts for the 110v variant of this board.

                          Thanks
                          Karthik

                          sundberg84S Offline
                          sundberg84S Offline
                          sundberg84
                          Hardware Contributor
                          wrote on last edited by
                          #32

                          @carthique - You need a 110 v varistor maybe something like: http://www.ebay.com/itm/321024816822?_trksid=p2057872.m2749.l2649&ssPageName=STRK%3AMEBIDX%3AIT&rmvSB=true. Fuses and other components is the same.

                          1 Reply Last reply
                          1
                          • ashwayA Offline
                            ashwayA Offline
                            ashway
                            wrote on last edited by
                            #33

                            @sundberg84, when I go to the order form, the revision there is M.Rev3. Which version of PCB does that manufacturer revision correspond to - 3.1 or 4.1???

                            sundberg84S 1 Reply Last reply
                            0
                            • ashwayA ashway

                              @sundberg84, when I go to the order form, the revision there is M.Rev3. Which version of PCB does that manufacturer revision correspond to - 3.1 or 4.1???

                              sundberg84S Offline
                              sundberg84S Offline
                              sundberg84
                              Hardware Contributor
                              wrote on last edited by
                              #34

                              @ashway - this is correct/latest version. The manufacturer rev 3 equals the latest 4.1.

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                              0
                              • S Offline
                                S Offline
                                shabba
                                wrote on last edited by
                                #35

                                Excuse the possibly silly question but the buy options is PCBs only? Or does it come with the housing too?

                                sundberg84S 1 Reply Last reply
                                0
                                • S shabba

                                  Excuse the possibly silly question but the buy options is PCBs only? Or does it come with the housing too?

                                  sundberg84S Offline
                                  sundberg84S Offline
                                  sundberg84
                                  Hardware Contributor
                                  wrote on last edited by
                                  #36

                                  @shabba - PCB only.
                                  I recommend using 3dhubs.com and find a local 3d printer for the case.
                                  Files (.stl) attached in the project.

                                  J 1 Reply Last reply
                                  0
                                  • S Offline
                                    S Offline
                                    shabba
                                    wrote on last edited by
                                    #37

                                    @sundberg84 thanks - I had a look in the design files and I think I covered the comments but could not find a .stl file.

                                    sundberg84S 1 Reply Last reply
                                    0
                                    • S shabba

                                      @sundberg84 thanks - I had a look in the design files and I think I covered the comments but could not find a .stl file.

                                      sundberg84S Offline
                                      sundberg84S Offline
                                      sundberg84
                                      Hardware Contributor
                                      wrote on last edited by
                                      #38

                                      @shabba - sorry you are right.
                                      If i remember right I removed it because I wasnt 100% sure it would be ok going from 4.0 to 4.1 on the pcb.
                                      Let me have a look and post it asap.

                                      1 Reply Last reply
                                      0
                                      • bmokenaB Offline
                                        bmokenaB Offline
                                        bmokena
                                        wrote on last edited by
                                        #39

                                        Hi sundberg84,
                                        I bought 10 of these PCBs. So can I use this PCB, add a relay and fuse and use it inside the wall to control light switches? or should I go rather go for the other PCB "In Wall AC/DC Pcb (with Relay) for MySensors (SMD)" ?

                                        Thanks
                                        Bob

                                        sundberg84S 1 Reply Last reply
                                        0
                                        • bmokenaB bmokena

                                          Hi sundberg84,
                                          I bought 10 of these PCBs. So can I use this PCB, add a relay and fuse and use it inside the wall to control light switches? or should I go rather go for the other PCB "In Wall AC/DC Pcb (with Relay) for MySensors (SMD)" ?

                                          Thanks
                                          Bob

                                          sundberg84S Offline
                                          sundberg84S Offline
                                          sundberg84
                                          Hardware Contributor
                                          wrote on last edited by
                                          #40

                                          @bmokena - if it fits, that should be ok. This PCB is made a more generic pcb so you can add any sensor/accuator to it including a relay. Use the MysX i/o and you can controll your relay through D3 for example.

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