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πŸ’¬ Adjustable Boost Converter with Pass-Through

Scheduled Pinned Locked Moved OpenHardware.io
boostboost convertermcp1640step-upvoltage
34 Posts 8 Posters 7.9k Views 7 Watching
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  • NeverDieN Offline
    NeverDieN Offline
    NeverDie
    Hero Member
    wrote on last edited by NeverDie
    #15

    To expedite things, I just now posted Version 2:

    1. I re-did the routing placement to make it conform with the recommendations, and
    2. I cleaned up the silkscreen to make the component labels more legible.
    1 Reply Last reply
    0
    • NeverDieN Offline
      NeverDieN Offline
      NeverDie
      Hero Member
      wrote on last edited by
      #16

      I just now posted Version 3.

      Changes from Version 2:

      1. Change to using the same type of shielded inductor that my other boost projects are using.
      2. Eliminated unnecessary header pins, and added a ground header pin.
      3. Changed the silkscreen on the MCP1640 land pattern to mitigate against potential for solder bridging.
      1 Reply Last reply
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      • NeverDieN Offline
        NeverDieN Offline
        NeverDie
        Hero Member
        wrote on last edited by
        #17

        I've tested the board, and it works.

        Please purchase your PCB's for this project from the following link: https://pcbs.io/share/zyLW7

        1 Reply Last reply
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        • NeverDieN Offline
          NeverDieN Offline
          NeverDie
          Hero Member
          wrote on last edited by
          #18

          Here is a photo of the assembled PCB, taken next to a quarter for scale:
          0_1482460523384_mcp1640.jpg

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          0
          • NeverDieN Offline
            NeverDieN Offline
            NeverDie
            Hero Member
            wrote on last edited by
            #19

            This project is now finished. :smile:

            1 Reply Last reply
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            • NeverDieN Offline
              NeverDieN Offline
              NeverDie
              Hero Member
              wrote on last edited by
              #20

              Setting R1=680K gives a voltage output of 2.674v, which is great for charging 2.7v supercaps.

              1 Reply Last reply
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              • NeverDieN Offline
                NeverDieN Offline
                NeverDie
                Hero Member
                wrote on last edited by NeverDie
                #21

                I just now revised the board to expose the Enable pin, so now you can do a pass-through if you wish. I also made it more compact and gave it a ground-plane on the back. Enjoy!

                1 Reply Last reply
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                • NeverDieN Offline
                  NeverDieN Offline
                  NeverDie
                  Hero Member
                  wrote on last edited by NeverDie
                  #22

                  i received the upgraded PCB and assembled it. It tests out correctly. The project photo now shows the newest board. Project completed. :)
                  0_1495226068181_MCP1640C.jpg

                  For 3.3v output, use R1=976 ohms and R2=562 ohms, as per the datasheet.

                  NeverDieN 1 Reply Last reply
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                  • NeverDieN NeverDie

                    i received the upgraded PCB and assembled it. It tests out correctly. The project photo now shows the newest board. Project completed. :)
                    0_1495226068181_MCP1640C.jpg

                    For 3.3v output, use R1=976 ohms and R2=562 ohms, as per the datasheet.

                    NeverDieN Offline
                    NeverDieN Offline
                    NeverDie
                    Hero Member
                    wrote on last edited by
                    #23

                    BTW, the same PCB and circuit can also be used with the MCP1640T instead of the MCP1640C if so desired. In that case, the ENABLE pin acts like an ON/OFF switch, instead of an ON/Pass-through switch.

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                    • KoreshK Offline
                      KoreshK Offline
                      Koresh
                      Contest Winner
                      wrote on last edited by
                      #24

                      Just little tip from me :) Use thermal relief instead of direct polygon connection.
                      alt text
                      It is much more useful in such cases.

                      NeverDieN 1 Reply Last reply
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                      • KoreshK Koresh

                        Just little tip from me :) Use thermal relief instead of direct polygon connection.
                        alt text
                        It is much more useful in such cases.

                        NeverDieN Offline
                        NeverDieN Offline
                        NeverDie
                        Hero Member
                        wrote on last edited by
                        #25

                        @Koresh said in πŸ’¬ Adjustable Boost Converter with Pass-Through:

                        Just little tip from me :) Use thermal relief instead of direct polygon connection.
                        alt text
                        It is much more useful in such cases.

                        Where do I put that exactly?

                        KoreshK 1 Reply Last reply
                        0
                        • NeverDieN NeverDie

                          @Koresh said in πŸ’¬ Adjustable Boost Converter with Pass-Through:

                          Just little tip from me :) Use thermal relief instead of direct polygon connection.
                          alt text
                          It is much more useful in such cases.

                          Where do I put that exactly?

                          KoreshK Offline
                          KoreshK Offline
                          Koresh
                          Contest Winner
                          wrote on last edited by
                          #26

                          @NeverDie
                          0_1495321746120_poly_connection.png

                          1 Reply Last reply
                          0
                          • NeverDieN Offline
                            NeverDieN Offline
                            NeverDie
                            Hero Member
                            wrote on last edited by
                            #27

                            Sorry if I'm being dense, but how are the thermal reliefs better? What's their advantage?

                            KoreshK 1 Reply Last reply
                            0
                            • NeverDieN NeverDie

                              Sorry if I'm being dense, but how are the thermal reliefs better? What's their advantage?

                              KoreshK Offline
                              KoreshK Offline
                              Koresh
                              Contest Winner
                              wrote on last edited by Koresh
                              #28

                              @NeverDie It is much easier to solder the wire to pads with relief connection than the wire to directly connected pads. Your soldering point even can be unreliable if your pad is directly connected to very huge polygon and your soldering iron don't have enough power.

                              1 Reply Last reply
                              1
                              • B Offline
                                B Offline
                                bilbolodz
                                wrote on last edited by
                                #29

                                Please upload it on PCBS.io and provide a direct link

                                B 1 Reply Last reply
                                0
                                • B bilbolodz

                                  Please upload it on PCBS.io and provide a direct link

                                  B Offline
                                  B Offline
                                  bilbolodz
                                  wrote on last edited by
                                  #30

                                  I've uploaded it on PCBs.io:

                                  https://PCBs.io/share/zagYj

                                  ordered but no tested yet. Cost of for PCB: 1,35 USD

                                  1 Reply Last reply
                                  0
                                  • alexsh1A Offline
                                    alexsh1A Offline
                                    alexsh1
                                    wrote on last edited by alexsh1
                                    #31

                                    @NeverDie I have got MCP1640CT-I/CHY in SOT-23 (BX5V marking on the chip)
                                    Can these be used for this project please?

                                    I also have some 8 pins ones, but there are not suitable

                                    NeverDieN 1 Reply Last reply
                                    0
                                    • alexsh1A alexsh1

                                      @NeverDie I have got MCP1640CT-I/CHY in SOT-23 (BX5V marking on the chip)
                                      Can these be used for this project please?

                                      I also have some 8 pins ones, but there are not suitable

                                      NeverDieN Offline
                                      NeverDieN Offline
                                      NeverDie
                                      Hero Member
                                      wrote on last edited by
                                      #32

                                      @alexsh1
                                      If the pinout is the same, then the PCB should work.

                                      1 Reply Last reply
                                      0
                                      • openhardware.ioO openhardware.io

                                        https://www.openhardware.io/view/279/Adjustable-Boost-Converter-with-Pass-Through

                                        Shravan V.KS Offline
                                        Shravan V.KS Offline
                                        Shravan V.K
                                        wrote on last edited by
                                        #33

                                        @openhardware-io
                                        I am having issues can someone help
                                        I am getting output voltage same as input , i removed enable pin supply still i was getting output voltage same as input what might be the issue?

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                                        • skywatchS Offline
                                          skywatchS Offline
                                          skywatch
                                          wrote on last edited by
                                          #34

                                          Did it work before or is it a new build?

                                          1 Reply Last reply
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