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💬 Aeos : a NRF52 versatile, up to 9in1, device

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  • openhardware.ioO Offline
    openhardware.ioO Offline
    openhardware.io
    wrote on last edited by openhardware.io
    #1

    https://www.openhardware.io/view/417/Aeos-a-NRF52-versatile-up-to-9in1-device

    1 Reply Last reply
    4
    • NeverDieN Offline
      NeverDieN Offline
      NeverDie
      Hero Member
      wrote on last edited by
      #2

      Looks great! By when do you expect it will be ready to try and no longer a work-in-progress? Hours, days, weeks, months, or years?

      1 Reply Last reply
      0
      • scalzS Offline
        scalzS Offline
        scalz
        Hardware Contributor
        wrote on last edited by scalz
        #3

        @NeverDie
        thx!
        i think a few weeks max, not month ;)
        the time for getting the new revision (4layers custom IFA), so i can compare them. But so far so good :) working fine, can't wait to get the the new rev.
        In the mean time, i'll also ask for a pcba quotation in case, for 1) basic circuit board only 2) Enhanced with sensors.

        Now, you know our current favorite setup..Halo, Aeos, a bit of rfm.. + a few others goodies..

        TerrenceT 1 Reply Last reply
        1
        • scalzS scalz

          @NeverDie
          thx!
          i think a few weeks max, not month ;)
          the time for getting the new revision (4layers custom IFA), so i can compare them. But so far so good :) working fine, can't wait to get the the new rev.
          In the mean time, i'll also ask for a pcba quotation in case, for 1) basic circuit board only 2) Enhanced with sensors.

          Now, you know our current favorite setup..Halo, Aeos, a bit of rfm.. + a few others goodies..

          TerrenceT Offline
          TerrenceT Offline
          Terrence
          wrote on last edited by
          #4

          @scalz Wow, that looks really exciting. I guess this explains why you have been so quite, you have been very busy.

          1 Reply Last reply
          0
          • alexsh1A Offline
            alexsh1A Offline
            alexsh1
            wrote on last edited by
            #5

            @scalz Beautiful! I do want a PCB!
            Is this the one you are using?

            http://www.ebay.co.uk/itm/nRF52832-Bluetooth-4-1-BLE-Module-CORTEX-M4-Transparent-Transmission-512K-FLASH-/401344451564?hash=item5d71fe53ec:g:boIAAOSwyWZZO031

            1 Reply Last reply
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            • scalzS Offline
              scalzS Offline
              scalz
              Hardware Contributor
              wrote on last edited by scalz
              #6

              @alexsh1
              no i'm using Raytac MDBT42Q for proto and rev1. And the rev2 (lol), no module, it is directly using the ic.

              1 Reply Last reply
              0
              • scalzS Offline
                scalzS Offline
                scalz
                Hardware Contributor
                wrote on last edited by scalz
                #7

                To clarify a bit why there are two revisions, i prefer to be transparent ;) And i'm interested in your feedbacks!

                I won't talk about the prototype which has no sensors onboard. I designed revision 1, because i wanted to have sensors onboard and to have choice during assembly.

                I was curious to know the range of these modules. Made two different boards to compare layout. Followed the guidelines, tried to optimize gnd plane etc..

                Simple test was :

                • chip antenna not big range. Interesting i could cover almost the house, but at some spots i lost a few packets. not enough acceptable for me, or that depends when I would place it.
                  Ok let's verify what i'm thinking.
                  Unsoldered the chip antenna, and soldered a 31mm monopole antenna in place. Even if it wouldn't get so well tuned because of the hack, bingo, i almost doubled my range.
                  Grrr, but the board is sexy like that. Ok, why leaving it then :)
                • So i designed revision 2, for a better RF version. But it's a different layout, with more pinouts. I don't think that will be a problem on my side to use an adapter 1.27mm to 2.54 for reprogramming etc.. especially when there will be some OTA feature

                Both boards have their pros and cons, so i keep both, that will depend on my usecases.

                alexsh1A d00616D 2 Replies Last reply
                1
                • scalzS scalz

                  To clarify a bit why there are two revisions, i prefer to be transparent ;) And i'm interested in your feedbacks!

                  I won't talk about the prototype which has no sensors onboard. I designed revision 1, because i wanted to have sensors onboard and to have choice during assembly.

                  I was curious to know the range of these modules. Made two different boards to compare layout. Followed the guidelines, tried to optimize gnd plane etc..

                  Simple test was :

                  • chip antenna not big range. Interesting i could cover almost the house, but at some spots i lost a few packets. not enough acceptable for me, or that depends when I would place it.
                    Ok let's verify what i'm thinking.
                    Unsoldered the chip antenna, and soldered a 31mm monopole antenna in place. Even if it wouldn't get so well tuned because of the hack, bingo, i almost doubled my range.
                    Grrr, but the board is sexy like that. Ok, why leaving it then :)
                  • So i designed revision 2, for a better RF version. But it's a different layout, with more pinouts. I don't think that will be a problem on my side to use an adapter 1.27mm to 2.54 for reprogramming etc.. especially when there will be some OTA feature

                  Both boards have their pros and cons, so i keep both, that will depend on my usecases.

                  alexsh1A Offline
                  alexsh1A Offline
                  alexsh1
                  wrote on last edited by
                  #8

                  @scalz OK, I'll just want to see the V.2 in this case

                  1 Reply Last reply
                  0
                  • NeverDieN Offline
                    NeverDieN Offline
                    NeverDie
                    Hero Member
                    wrote on last edited by NeverDie
                    #9

                    What I especially like is the small size: 33x33mm. By comparison, Nordic's 52 Thingy is ginormous.

                    Do OTA sketch uploads work? That would be another very nice asset for anyone who wants to play around with it.

                    1 Reply Last reply
                    0
                    • Nca78N Offline
                      Nca78N Offline
                      Nca78
                      Hardware Contributor
                      wrote on last edited by
                      #10

                      Wow again, this will make a pretty impressive platform for multi sensors and/or for advanced sensors. Microphone is a great addition for that with the processing power available.

                      You should make a Bluetooth version of that with a half baked smartphone app, with good marketing on kickstarter you can get rich :D

                      As you are usually obsessed with the extra uA to trim, I'm a bit surprised with your choice of hall sensor, did you miss the TI DRV5032 ? It costs peanuts and uses just 1/3 of the current compared to the Honeywell you have chosen.

                      1 Reply Last reply
                      0
                      • scalzS Offline
                        scalzS Offline
                        scalz
                        Hardware Contributor
                        wrote on last edited by scalz
                        #11

                        @NeverDie
                        same here :)
                        OTA, with ble or not, in MySensors is not done yet. But i'm not playing alone with Aeos ;)

                        @Nca78
                        thx! Yep, that would be a lot of fun! don't tempt me too much with things like that! For the moment project is in progress, let's see if i feel there are interests, and if my RF board will be ok too but i have good hope. Of course, i'll do a simple mobile app for fun, asap!

                        Lol, you got me! I missed this nice TI ref, you're right, thx :+1: They are same footprints, so not a problem.
                        Also, with Aeos main board or the extension, it is possible to use a reed switch instead, and get no power consumption in both states (i've another project, and proto is working ok, will show this soon!, ).

                        Nca78N 1 Reply Last reply
                        1
                        • scalzS scalz

                          @NeverDie
                          same here :)
                          OTA, with ble or not, in MySensors is not done yet. But i'm not playing alone with Aeos ;)

                          @Nca78
                          thx! Yep, that would be a lot of fun! don't tempt me too much with things like that! For the moment project is in progress, let's see if i feel there are interests, and if my RF board will be ok too but i have good hope. Of course, i'll do a simple mobile app for fun, asap!

                          Lol, you got me! I missed this nice TI ref, you're right, thx :+1: They are same footprints, so not a problem.
                          Also, with Aeos main board or the extension, it is possible to use a reed switch instead, and get no power consumption in both states (i've another project, and proto is working ok, will show this soon!, ).

                          Nca78N Offline
                          Nca78N Offline
                          Nca78
                          Hardware Contributor
                          wrote on last edited by
                          #12

                          @scalz yes I have done the thing with the normally opened + normally closed switch for my entry door and after over 1 year voltage drop is only minimal on a Chinese CR2032. But I'm not a huge fan a the reed switch as they break too easily especially the NO+NC versions with 2 pins on the same side.

                          For the hall switch it seems it's new, Honeywell has to update it's docs about having the lowest power consumption :D

                          1 Reply Last reply
                          0
                          • scalzS Offline
                            scalzS Offline
                            scalz
                            Hardware Contributor
                            wrote on last edited by scalz
                            #13

                            @Nca78
                            i agree. reed switch need some care during assembly ;) that's why i added hall effect.
                            yep, honeywell aren't the lowest power consumption anymore, 1.8 still not so bad. Hopefully, the better TI sensor is footprint compatible. Just need to order some.

                            1 Reply Last reply
                            0
                            • NeverDieN Offline
                              NeverDieN Offline
                              NeverDie
                              Hero Member
                              wrote on last edited by
                              #14

                              As a future challenge for somebody, do you think a feature reduced version could be size reduced to a 23x23mm PCB? That's the size of the am612 PIR lens, and it would be a lot of fun to have a functioning wireless PIR sensor that's at the limit of super tiny.

                              NeverDieN 1 Reply Last reply
                              0
                              • NeverDieN NeverDie

                                As a future challenge for somebody, do you think a feature reduced version could be size reduced to a 23x23mm PCB? That's the size of the am612 PIR lens, and it would be a lot of fun to have a functioning wireless PIR sensor that's at the limit of super tiny.

                                NeverDieN Offline
                                NeverDieN Offline
                                NeverDie
                                Hero Member
                                wrote on last edited by NeverDie
                                #15

                                Looks as though 23mmx24.5mm, not 23mmx23mm, might (?) be the limit on PCB size because of the bore-holes for attaching the PIR lens.

                                1 Reply Last reply
                                0
                                • scalzS Offline
                                  scalzS Offline
                                  scalz
                                  Hardware Contributor
                                  wrote on last edited by scalz
                                  #16

                                  @NeverDie
                                  hehe :)

                                  For PIR and battery, i have a preference for the bigger CR2450.
                                  I will use CR2032 for simple low power sensors everywhere i need variants of them, and they will all look the same shape.
                                  Then, I had to choose a coincell holder. regarding thickness, and size etc.

                                  And the most important point for the board : the antenna.
                                  PIR isn't a wearable (i exagerate, but wearable meaning short range), or a simple sensor reporting x min.
                                  Which antenna vs range ? Also, the clearance of the antenna (nothing under it..). GND plane size..

                                  So the coincell holder and the antenna requirements almost fix the pcb size.

                                  I could choose a smaller but less efficient antenna, which would need more tuning, or could be prone to detuning regarding different enclosure and usecases. That could reduce the board size of a few mm.
                                  Instead i've decided to bet on a more efficient antenna, so less debug (only have a spectrum analyzer..).

                                  I thought : aestetically or discretion, of course I didn't want 40x40 board, but does it really matter to me if my board is 25x30 or 33x33 ?? Am i doing the contest of the smallest wearable PIR ? :)
                                  (saying this because, indeed, i previously designed a smaller board for PIR, but chip antenna, smd PIR+dedicated lens=more expensive, and there wasn't pinheaders, just programming pads. less versatile. Whereas, I can hack Aeos and extend it).

                                  That plus some others variables, made me choose for this shape..

                                  NeverDieN 1 Reply Last reply
                                  1
                                  • scalzS scalz

                                    @NeverDie
                                    hehe :)

                                    For PIR and battery, i have a preference for the bigger CR2450.
                                    I will use CR2032 for simple low power sensors everywhere i need variants of them, and they will all look the same shape.
                                    Then, I had to choose a coincell holder. regarding thickness, and size etc.

                                    And the most important point for the board : the antenna.
                                    PIR isn't a wearable (i exagerate, but wearable meaning short range), or a simple sensor reporting x min.
                                    Which antenna vs range ? Also, the clearance of the antenna (nothing under it..). GND plane size..

                                    So the coincell holder and the antenna requirements almost fix the pcb size.

                                    I could choose a smaller but less efficient antenna, which would need more tuning, or could be prone to detuning regarding different enclosure and usecases. That could reduce the board size of a few mm.
                                    Instead i've decided to bet on a more efficient antenna, so less debug (only have a spectrum analyzer..).

                                    I thought : aestetically or discretion, of course I didn't want 40x40 board, but does it really matter to me if my board is 25x30 or 33x33 ?? Am i doing the contest of the smallest wearable PIR ? :)
                                    (saying this because, indeed, i previously designed a smaller board for PIR, but chip antenna, smd PIR+dedicated lens=more expensive, and there wasn't pinheaders, just programming pads. less versatile. Whereas, I can hack Aeos and extend it).

                                    That plus some others variables, made me choose for this shape..

                                    NeverDieN Offline
                                    NeverDieN Offline
                                    NeverDie
                                    Hero Member
                                    wrote on last edited by NeverDie
                                    #17

                                    @scalz

                                    There is, of course, no single perfect solution for everything. Once you start pushing the limits, the trade-offs start to become more apparent.
                                    That's what makes this an interesting hobby! :)

                                    One could possibly cheat the coincell holder issue by using a tabbed coincell. That may or may or be a desirable trade-off, depending on your goal, but it might free up some real-estate. Maybe if the antenna could somehow be pasted onto or formed into the enclosure box, maybe that would work too. Just trying to figure out if there might be any ways around the obstacles you've noted above.

                                    1 Reply Last reply
                                    2
                                    • scalzS scalz

                                      To clarify a bit why there are two revisions, i prefer to be transparent ;) And i'm interested in your feedbacks!

                                      I won't talk about the prototype which has no sensors onboard. I designed revision 1, because i wanted to have sensors onboard and to have choice during assembly.

                                      I was curious to know the range of these modules. Made two different boards to compare layout. Followed the guidelines, tried to optimize gnd plane etc..

                                      Simple test was :

                                      • chip antenna not big range. Interesting i could cover almost the house, but at some spots i lost a few packets. not enough acceptable for me, or that depends when I would place it.
                                        Ok let's verify what i'm thinking.
                                        Unsoldered the chip antenna, and soldered a 31mm monopole antenna in place. Even if it wouldn't get so well tuned because of the hack, bingo, i almost doubled my range.
                                        Grrr, but the board is sexy like that. Ok, why leaving it then :)
                                      • So i designed revision 2, for a better RF version. But it's a different layout, with more pinouts. I don't think that will be a problem on my side to use an adapter 1.27mm to 2.54 for reprogramming etc.. especially when there will be some OTA feature

                                      Both boards have their pros and cons, so i keep both, that will depend on my usecases.

                                      d00616D Offline
                                      d00616D Offline
                                      d00616
                                      Contest Winner
                                      wrote on last edited by
                                      #18

                                      @scalz said in 💬 Aeos : a NRF52 versatile, up to 9in1, device:

                                      Great device. The next generation nRF5 has a USB serial device included. When you add D+ and D- to the USB Board/Main Board interface the next nRF5 can act as Gateway. -> http://infocenter.nordicsemi.com/topic/com.nordic.infocenter.nrf52840.ps/usbd.html?cp=2_0_0_50#concept_usb_fp

                                      Unsoldered the chip antenna, and soldered a 31mm monopole antenna in place. Even if it wouldn't get so well tuned because of the hack, bingo, i almost doubled my range.

                                      Do you have used an simple wire or something else?

                                      1 Reply Last reply
                                      0
                                      • scalzS Offline
                                        scalzS Offline
                                        scalz
                                        Hardware Contributor
                                        wrote on last edited by
                                        #19

                                        @d00616
                                        thx! Yep, i've noticed the usb feature too, and i'm waiting for a better availability ;) (i've already designed a test dongle for fun, not ordered the pcb yet)

                                        regarding my simple test with chip antenna modules, yes i've used a simple wire, the same i use with my rfm69 : one 0.57mm solid core, and 31mm length for nrf. (diameter of the solid core shouldn't matter a lot i think). I have good hope to get an even better range with the pcb antenna. I'll keep you informed of course :)

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                                        0
                                        • NeverDieN Offline
                                          NeverDieN Offline
                                          NeverDie
                                          Hero Member
                                          wrote on last edited by
                                          #20

                                          @scalz Will your Aeos be communicating with another NRF52? Do you already have code for that? Or will it be connecting with a phone over bluetooth, which is what I'm just now discovering is what most of the existing demo code for the NRF52 seems to focus on.

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