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  3. What did you build today (Pictures) ?

What did you build today (Pictures) ?

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  • R Offline
    R Offline
    reinhold
    Hardware Contributor
    wrote on last edited by reinhold
    #185

    Finally got the PCBs from AllPCB.com (cost 5 Euros and took a total of 7 days from order submission to free DHL delivery to Europe!!!) for my own MySensors Arduino Pro Mini prototyping board. Unfortunately the soldering iron broke during my assembly, so it's not fully finished and I couldn't test it yet, either...
    Arduino Pro Mini IO shield
    Arduino Pro Mini IO shield

    This board is inspired by the Nano IO shields that are offered on AliExpress and improves it further for my needs (and switched to the Pro Mini instead of the Nano).

    • Each analog and digital pin of the Pro Mini has its own VCC and GND pins,
    • the board also provides its own voltage regulator, solder pins for by NRF24L01+ and RFM69H are provided (plus the 5V->3.3V XC6206 regulator),
    • either a tiny 55-pin breadboard or three I²C connectors can be placed on the board.
    • One can also use PogoPins instead of soldering the Pro Mini (or headers for it) to burn the bootloader or change fuses on the Pro Mini via the ICSP connector.
      Using PogoPins to burn the bootloader

    All design files are available on GitHub: https://www.openhardware.io/view/538/Arduino-Pro-Mini-IO-Shield

    NeverDieN 1 Reply Last reply
    5
    • R reinhold

      Finally got the PCBs from AllPCB.com (cost 5 Euros and took a total of 7 days from order submission to free DHL delivery to Europe!!!) for my own MySensors Arduino Pro Mini prototyping board. Unfortunately the soldering iron broke during my assembly, so it's not fully finished and I couldn't test it yet, either...
      Arduino Pro Mini IO shield
      Arduino Pro Mini IO shield

      This board is inspired by the Nano IO shields that are offered on AliExpress and improves it further for my needs (and switched to the Pro Mini instead of the Nano).

      • Each analog and digital pin of the Pro Mini has its own VCC and GND pins,
      • the board also provides its own voltage regulator, solder pins for by NRF24L01+ and RFM69H are provided (plus the 5V->3.3V XC6206 regulator),
      • either a tiny 55-pin breadboard or three I²C connectors can be placed on the board.
      • One can also use PogoPins instead of soldering the Pro Mini (or headers for it) to burn the bootloader or change fuses on the Pro Mini via the ICSP connector.
        Using PogoPins to burn the bootloader

      All design files are available on GitHub: https://www.openhardware.io/view/538/Arduino-Pro-Mini-IO-Shield

      NeverDieN Offline
      NeverDieN Offline
      NeverDie
      Hero Member
      wrote on last edited by
      #186

      @reinhold I like how you hid the pin holes for the ICSP underneath the breadboard.

      1 Reply Last reply
      0
      • YveauxY Offline
        YveauxY Offline
        Yveaux
        Mod
        wrote on last edited by
        #187

        A temperature controlled PWM fan controller for my DPS5005 power supply!

        0_1513282712833_b39ad537-771a-4175-bb65-07a980b2b734-image.png

        The original 2-wire fan that came with the power supply casing made an incredible amount of noise.
        Using PWM to reduce its velocity made it even more noisy :imp:

        So, I made a fresh start and ordered a quality fan (almost as expensive as the whole casing...)

        Using nothing more than a 5V pro mini, piezo speaker, DS18B20 temperature sensor and a resistor I made a full fledged fan controller ;-)

        It takes the current temp from the DS18B20 (which will be mounted on the heatsink) and ramps up the fan linearly in the 30..60 C range. Below 30 C, the fan is off.
        If RPM readback indicates a stalled fan, or DS18B20 returns wrong values the buzzer will force me to invest what's wrong :muscle:

        http://yveaux.blogspot.nl

        mfalkviddM Nca78N 2 Replies Last reply
        6
        • YveauxY Yveaux

          A temperature controlled PWM fan controller for my DPS5005 power supply!

          0_1513282712833_b39ad537-771a-4175-bb65-07a980b2b734-image.png

          The original 2-wire fan that came with the power supply casing made an incredible amount of noise.
          Using PWM to reduce its velocity made it even more noisy :imp:

          So, I made a fresh start and ordered a quality fan (almost as expensive as the whole casing...)

          Using nothing more than a 5V pro mini, piezo speaker, DS18B20 temperature sensor and a resistor I made a full fledged fan controller ;-)

          It takes the current temp from the DS18B20 (which will be mounted on the heatsink) and ramps up the fan linearly in the 30..60 C range. Below 30 C, the fan is off.
          If RPM readback indicates a stalled fan, or DS18B20 returns wrong values the buzzer will force me to invest what's wrong :muscle:

          mfalkviddM Offline
          mfalkviddM Offline
          mfalkvidd
          Mod
          wrote on last edited by
          #188

          @yveaux next step is to use the piezo for active noise cancelling ;-)

          YveauxY 1 Reply Last reply
          1
          • mfalkviddM mfalkvidd

            @yveaux next step is to use the piezo for active noise cancelling ;-)

            YveauxY Offline
            YveauxY Offline
            Yveaux
            Mod
            wrote on last edited by
            #189

            @mfalkvidd don't tempt me...

            http://yveaux.blogspot.nl

            gohanG 1 Reply Last reply
            0
            • YveauxY Yveaux

              @mfalkvidd don't tempt me...

              gohanG Offline
              gohanG Offline
              gohan
              Mod
              wrote on last edited by
              #190

              @yveaux that looks like a Noctua fan. I have a DPS5015 and I was planning to make some mods on the case (I got the other model that is bigger), so I guess I am gonna ask you for some code :D

              1 Reply Last reply
              0
              • YveauxY Yveaux

                A temperature controlled PWM fan controller for my DPS5005 power supply!

                0_1513282712833_b39ad537-771a-4175-bb65-07a980b2b734-image.png

                The original 2-wire fan that came with the power supply casing made an incredible amount of noise.
                Using PWM to reduce its velocity made it even more noisy :imp:

                So, I made a fresh start and ordered a quality fan (almost as expensive as the whole casing...)

                Using nothing more than a 5V pro mini, piezo speaker, DS18B20 temperature sensor and a resistor I made a full fledged fan controller ;-)

                It takes the current temp from the DS18B20 (which will be mounted on the heatsink) and ramps up the fan linearly in the 30..60 C range. Below 30 C, the fan is off.
                If RPM readback indicates a stalled fan, or DS18B20 returns wrong values the buzzer will force me to invest what's wrong :muscle:

                Nca78N Offline
                Nca78N Offline
                Nca78
                Hardware Contributor
                wrote on last edited by
                #191

                @yveaux said in What did you build today (Pictures) ?:

                The original 2-wire fan that came with the power supply casing made an incredible amount of noise.
                Using PWM to reduce its velocity made it even more noisy :imp:

                Less funny that way but did you try to lower the PWM frequency of the atmega to it's minimum ? I had the same problem with the fan I put in my fridge cabinet and low PWM frequency solved it.

                YveauxY 1 Reply Last reply
                0
                • Nca78N Nca78

                  @yveaux said in What did you build today (Pictures) ?:

                  The original 2-wire fan that came with the power supply casing made an incredible amount of noise.
                  Using PWM to reduce its velocity made it even more noisy :imp:

                  Less funny that way but did you try to lower the PWM frequency of the atmega to it's minimum ? I had the same problem with the fan I put in my fridge cabinet and low PWM frequency solved it.

                  YveauxY Offline
                  YveauxY Offline
                  Yveaux
                  Mod
                  wrote on last edited by
                  #192

                  @nca78 I did fiddle with the frequency, but the fan was just total crap, so I decided to replace it anyhow.

                  http://yveaux.blogspot.nl

                  1 Reply Last reply
                  2
                  • tbowmoT Offline
                    tbowmoT Offline
                    tbowmo
                    Admin
                    wrote on last edited by
                    #193

                    @Yveaux @Nca78

                    An RC filter could probably also make wonders for the fan. I had to add one for the parts fan on my 3D printer. Couldn't control the speed with PWM without the RC filter..

                    Btw. probably a bit over the top of using an arduino as fan control? Unless you plan on adding a NRF radio, and report the temperature + PWM duty cycle to your mysensors system, and store the values in influxdb? ;)

                    NeverDieN YveauxY 2 Replies Last reply
                    1
                    • tbowmoT tbowmo

                      @Yveaux @Nca78

                      An RC filter could probably also make wonders for the fan. I had to add one for the parts fan on my 3D printer. Couldn't control the speed with PWM without the RC filter..

                      Btw. probably a bit over the top of using an arduino as fan control? Unless you plan on adding a NRF radio, and report the temperature + PWM duty cycle to your mysensors system, and store the values in influxdb? ;)

                      NeverDieN Offline
                      NeverDieN Offline
                      NeverDie
                      Hero Member
                      wrote on last edited by NeverDie
                      #194

                      @tbowmo said in What did you build today (Pictures) ?:

                      Btw. probably a bit over the top of using an arduino as fan control?

                      Really? How so? Seems like the end result will be as quiet as possible, yet avoids stalling.

                      YveauxY 1 Reply Last reply
                      0
                      • NeverDieN NeverDie

                        @tbowmo said in What did you build today (Pictures) ?:

                        Btw. probably a bit over the top of using an arduino as fan control?

                        Really? How so? Seems like the end result will be as quiet as possible, yet avoids stalling.

                        YveauxY Offline
                        YveauxY Offline
                        Yveaux
                        Mod
                        wrote on last edited by
                        #195

                        @neverdie said in What did you build today (Pictures) ?:

                        @tbowmo said in What did you build today (Pictures) ?:

                        Btw. probably a bit over the top of using an arduino as fan control?

                        Really? How so? Seems like the end result will be as quiet as possible, yet avoids stalling.

                        Indeed! I thought of going the analog way, but the final solution would be more expensive, I didn't have the parts at hand, it wouldn't have as many features and it would have cost me a lot more time...

                        http://yveaux.blogspot.nl

                        1 Reply Last reply
                        0
                        • tbowmoT tbowmo

                          @Yveaux @Nca78

                          An RC filter could probably also make wonders for the fan. I had to add one for the parts fan on my 3D printer. Couldn't control the speed with PWM without the RC filter..

                          Btw. probably a bit over the top of using an arduino as fan control? Unless you plan on adding a NRF radio, and report the temperature + PWM duty cycle to your mysensors system, and store the values in influxdb? ;)

                          YveauxY Offline
                          YveauxY Offline
                          Yveaux
                          Mod
                          wrote on last edited by
                          #196

                          @tbowmo said in What did you build today (Pictures) ?:

                          An RC filter could probably also make wonders for the fan.

                          Probably, but again, the fan was total crap and made a lot of wind noise due to the bad condition of its blades.

                          http://yveaux.blogspot.nl

                          1 Reply Last reply
                          0
                          • tbowmoT Offline
                            tbowmoT Offline
                            tbowmo
                            Admin
                            wrote on last edited by
                            #197

                            a 555 and a couple of resistors / capacitors.. ;)

                            https://electronics.stackexchange.com/questions/91102/555-temperature-controlled-pwm

                            But then again, I recon that most of us might have more atmega328 based boards, than 555's in the parts bin :)

                            about the RC for PWM, it was meant as a hint for others that might fight problems with a fan that they couldn't control properly with PWM..

                            ben999B YveauxY 2 Replies Last reply
                            2
                            • tbowmoT tbowmo

                              a 555 and a couple of resistors / capacitors.. ;)

                              https://electronics.stackexchange.com/questions/91102/555-temperature-controlled-pwm

                              But then again, I recon that most of us might have more atmega328 based boards, than 555's in the parts bin :)

                              about the RC for PWM, it was meant as a hint for others that might fight problems with a fan that they couldn't control properly with PWM..

                              ben999B Offline
                              ben999B Offline
                              ben999
                              wrote on last edited by
                              #198

                              @tbowmo 555s need knowledge... i wouldn't know what to do with these :/ except cufflinks
                              arduinos are much more accessible ;)

                              1 Reply Last reply
                              0
                              • tbowmoT tbowmo

                                a 555 and a couple of resistors / capacitors.. ;)

                                https://electronics.stackexchange.com/questions/91102/555-temperature-controlled-pwm

                                But then again, I recon that most of us might have more atmega328 based boards, than 555's in the parts bin :)

                                about the RC for PWM, it was meant as a hint for others that might fight problems with a fan that they couldn't control properly with PWM..

                                YveauxY Offline
                                YveauxY Offline
                                Yveaux
                                Mod
                                wrote on last edited by
                                #199

                                @tbowmo said in What did you build today (Pictures) ?:

                                a 555 and a couple of resistors / capacitors..
                                https://electronics.stackexchange.com/questions/91102/555-temperature-controlled-pwm

                                Still, no tacho readback to detect stalled fans, no temperature sensor verification or overtemperature warning, no initial fan spinup and little control over how the fans reacts to temperature changes....

                                http://yveaux.blogspot.nl

                                1 Reply Last reply
                                1
                                • mfalkviddM Offline
                                  mfalkviddM Offline
                                  mfalkvidd
                                  Mod
                                  wrote on last edited by mfalkvidd
                                  #200

                                  0_1513373376632_IMG_6260.JPG
                                  Testing a flow meter.

                                  It works pretty well, but at high flow rates (90 pulses per second) the esp8266 resets. Not sure if the reset is caused by too many interrupts or if the sensor uses too much power.

                                  1 Reply Last reply
                                  2
                                  • dbemowskD Offline
                                    dbemowskD Offline
                                    dbemowsk
                                    wrote on last edited by dbemowsk
                                    #201

                                    Though not fully finished, I am prototyping a new in-wall switch/scene controller with an integrated 128x64 OLED display. The design is made to fit my decora wall switch design that I had posted a while back. Here is a mock up of how I think the keypad and screen will be layed out.
                                    !0_1513471867393_4ef1b764-81be-48e7-9047-0493e0467626-image.png
                                    0_1513471973166_221268ef-db5a-4572-9929-536364bbd172-image.png

                                    For the screen, I am hoping to display the current room temperature and possibly the outside temp. I can also scroll messages across the screen if needed. I can also do some custom graphics and icons.

                                    I have tested the display connected to my uno with the Adafruit sample code and think it does a nice job. This is not my video, but it is the same sample code that I used to test it.
                                    https://www.youtube.com/watch?v=ldq0-IXl_GM

                                    I'll post more as I get further along.

                                    Vera Plus running UI7 with MySensors, Sonoffs and 1-Wire devices
                                    Visit my website for more Bits, Bytes and Ramblings from me: http://dan.bemowski.info/

                                    NeverDieN 1 Reply Last reply
                                    7
                                    • sinczeS Offline
                                      sinczeS Offline
                                      sincze
                                      MySensors Evangelist
                                      wrote on last edited by sincze
                                      #202

                                      Well as you can see, my prototyping skills are not at the level of @dbemowsk (always interested in the under side of the boards, mine look .. yeah a mess?), however I managed to create this enclosure (once closed looks nice enough).

                                      It should control the programmable LED lights in my livingroom (900 pieces).The board is powered 5v from the same power supply as the LED's. In addition it needs to measure the lux in the livingroom to decide if it is dark enough to turn on the lights.

                                      0_1513502717712_LED Controller.jpeg

                                      Initial tests looked okay, however after finding 56 effects in the Doll House of @Yveaux I decided to use that FX library as well. However the Arduino Mega is out of RAM to accomodate a full controll of the 900 LEDS. It will only control around 650 LEDS with that FX library.

                                      After being in contact with @Yveaux we decided to use an ESP solution. I have a spare NodeMCU v3 that can house the ESP gateway sketch and will have enough memory to controll the LEDs. Well now I have to look for a nice prototyping thing/case for the NodeMCU and add a level shifter as well. The LED's control line wants to be controlled by at least 3,7v.

                                      This is the nice thing about these kind of projects.. "There is always something to do"

                                      dbemowskD 1 Reply Last reply
                                      4
                                      • sinczeS sincze

                                        Well as you can see, my prototyping skills are not at the level of @dbemowsk (always interested in the under side of the boards, mine look .. yeah a mess?), however I managed to create this enclosure (once closed looks nice enough).

                                        It should control the programmable LED lights in my livingroom (900 pieces).The board is powered 5v from the same power supply as the LED's. In addition it needs to measure the lux in the livingroom to decide if it is dark enough to turn on the lights.

                                        0_1513502717712_LED Controller.jpeg

                                        Initial tests looked okay, however after finding 56 effects in the Doll House of @Yveaux I decided to use that FX library as well. However the Arduino Mega is out of RAM to accomodate a full controll of the 900 LEDS. It will only control around 650 LEDS with that FX library.

                                        After being in contact with @Yveaux we decided to use an ESP solution. I have a spare NodeMCU v3 that can house the ESP gateway sketch and will have enough memory to controll the LEDs. Well now I have to look for a nice prototyping thing/case for the NodeMCU and add a level shifter as well. The LED's control line wants to be controlled by at least 3,7v.

                                        This is the nice thing about these kind of projects.. "There is always something to do"

                                        dbemowskD Offline
                                        dbemowskD Offline
                                        dbemowsk
                                        wrote on last edited by
                                        #203

                                        @sincze I've done and seen a lot worse than this. Good job. Any particular reason you chose to use a Arduino Mega?

                                        Vera Plus running UI7 with MySensors, Sonoffs and 1-Wire devices
                                        Visit my website for more Bits, Bytes and Ramblings from me: http://dan.bemowski.info/

                                        sinczeS 1 Reply Last reply
                                        0
                                        • dbemowskD dbemowsk

                                          @sincze I've done and seen a lot worse than this. Good job. Any particular reason you chose to use a Arduino Mega?

                                          sinczeS Offline
                                          sinczeS Offline
                                          sincze
                                          MySensors Evangelist
                                          wrote on last edited by
                                          #204

                                          @dbemowsk Well first I started with my all time favourite... the Nano, as I have prototyping boards available.;-) but even with some simple light shows it did not have enough memory to hold de states of each individual 900 LEDs.

                                          I moved to the Mega. as it has more memory. My sketch worked fine so I started to build the node in its box. I also looked at the Github for the Doll House inspiration. I found the library that had 56 effects. So I thought why not use that one... Migrated my sketch, did a few tests with 300 LEDS, completed the enclosure and only than found out It could not controll all the 900 leds, due to memory issue. Insufficient RAM.

                                          But as this forum is a learning curve for me please feel free to share your thoughts. I always look at examples from others and see what I can do with it myself. I don't have fancy PCB equipment, justs a soldering iron and my own Aliexpress wearhouse with components ;-)

                                          dbemowskD 1 Reply Last reply
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