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  3. 💬 In Wall AC/DC Pcb (with Relay) for MySensors (SMD)

💬 In Wall AC/DC Pcb (with Relay) for MySensors (SMD)

Scheduled Pinned Locked Moved OpenHardware.io
switchin-wallrelayacdchlk-pm01
89 Posts 27 Posters 24.2k Views 29 Watching
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  • bisschopsrB Offline
    bisschopsrB Offline
    bisschopsr
    wrote on last edited by
    #2

    Hi @sundberg84 Like this project. Looking forward to see the further developement and the design files! Keep up the good work :-)

    Domoticz, P1 meter interface, MySensors and more to come!

    1 Reply Last reply
    0
    • m26872M Offline
      m26872M Offline
      m26872
      Hardware Contributor
      wrote on last edited by
      #3

      Looks lovely!

      1 Reply Last reply
      0
      • AdamAntA Offline
        AdamAntA Offline
        AdamAnt
        wrote on last edited by
        #4

        reat looking project! Are the packages and silk screen for the two fuses custom? I'm terrible at creating eagle, parts, was wondering where you got them from. Thanks!

        1 Reply Last reply
        0
        • sundberg84S Offline
          sundberg84S Offline
          sundberg84
          Hardware Contributor
          wrote on last edited by
          #5

          @AdamAnt - I have created the myself i think.
          Silkscreenm do you mean the name? "Fuse". If you change the name on the component it will change.

          Controller: Proxmox VM - Home Assistant
          MySensors GW: Arduino Uno - W5100 Ethernet, Gw Shield Nrf24l01+ 2,4Ghz
          MySensors GW: Arduino Uno - Gw Shield RFM69, 433mhz
          RFLink GW - Arduino Mega + RFLink Shield, 433mhz

          1 Reply Last reply
          0
          • tonnerre33T Offline
            tonnerre33T Offline
            tonnerre33
            Hardware Contributor
            wrote on last edited by
            #6

            Hi, it's a great project !! how can i make this PCB ? Do you know a site url to make this ?

            1 Reply Last reply
            0
            • sundberg84S Offline
              sundberg84S Offline
              sundberg84
              Hardware Contributor
              wrote on last edited by
              #7

              @tonnerre33 - im a couple of days from recieving the board (second try). I will asemble it with instructions and release the files.

              Controller: Proxmox VM - Home Assistant
              MySensors GW: Arduino Uno - W5100 Ethernet, Gw Shield Nrf24l01+ 2,4Ghz
              MySensors GW: Arduino Uno - Gw Shield RFM69, 433mhz
              RFLink GW - Arduino Mega + RFLink Shield, 433mhz

              1 Reply Last reply
              0
              • sundberg84S Offline
                sundberg84S Offline
                sundberg84
                Hardware Contributor
                wrote on last edited by
                #8

                I received my boards today. Away for a week but will assemble, test and release files asap.

                0_1468246194526_20160711_160848.jpg

                Controller: Proxmox VM - Home Assistant
                MySensors GW: Arduino Uno - W5100 Ethernet, Gw Shield Nrf24l01+ 2,4Ghz
                MySensors GW: Arduino Uno - Gw Shield RFM69, 433mhz
                RFLink GW - Arduino Mega + RFLink Shield, 433mhz

                1 Reply Last reply
                5
                • gusG Offline
                  gusG Offline
                  gus
                  wrote on last edited by
                  #9

                  Looks really promising!!
                  This is exactly what I lookin for.
                  The safety concerns in this project is right on target!

                  1 Reply Last reply
                  1
                  • sundberg84S Offline
                    sundberg84S Offline
                    sundberg84
                    Hardware Contributor
                    wrote on last edited by sundberg84
                    #10

                    I have a small update so you know this isn't dead. Still much irl to do and cant find enough time at the moment but... the 5v side with the Mysensors time aware sketch works great.

                    0_1469203295071_20160722_175842.jpg

                    Some small changes was made to the schematics but nothing major. Next upp is 240v av side that needshe to be tested and then the relay.

                    Controller: Proxmox VM - Home Assistant
                    MySensors GW: Arduino Uno - W5100 Ethernet, Gw Shield Nrf24l01+ 2,4Ghz
                    MySensors GW: Arduino Uno - Gw Shield RFM69, 433mhz
                    RFLink GW - Arduino Mega + RFLink Shield, 433mhz

                    1 Reply Last reply
                    0
                    • gusG Offline
                      gusG Offline
                      gus
                      wrote on last edited by
                      #11

                      @sundberg84 yes, irl can be tough 😊
                      I'll be watching your project, keep up!

                      1 Reply Last reply
                      1
                      • sundberg84S Offline
                        sundberg84S Offline
                        sundberg84
                        Hardware Contributor
                        wrote on last edited by sundberg84
                        #12

                        Everything is moving along slowly... :)

                        Today i tested the relay function, the AC - DC (HLK) and if everything fitted inside the 3d box.

                        Found some issues with the relay... it opens ok, but I cant close it again so the relay remains open... I need to figure out (or ask) if there is something wrong with my schematics or if the relay I used was bad.

                        Also I have to add some mm on the 3dbox in the holes for the relay and HLK.

                        0_1470155716207_1.jpg

                        I have uploaded some images and the eaglesfiles - but I would not recommend to create any pcbs yet - im not satisfied with the result and things will change on the layout and other.

                        Controller: Proxmox VM - Home Assistant
                        MySensors GW: Arduino Uno - W5100 Ethernet, Gw Shield Nrf24l01+ 2,4Ghz
                        MySensors GW: Arduino Uno - Gw Shield RFM69, 433mhz
                        RFLink GW - Arduino Mega + RFLink Shield, 433mhz

                        1 Reply Last reply
                        6
                        • sundberg84S Offline
                          sundberg84S Offline
                          sundberg84
                          Hardware Contributor
                          wrote on last edited by
                          #13

                          Updated the 3dbox with some variants...
                          From left...
                          Box with access to MysX Connector
                          Box wthout any access to inside (except AC screw terminal)
                          Box with hole for a g3mc-202 relay and no other access.
                          0_1471547221319_1.jpg

                          Controller: Proxmox VM - Home Assistant
                          MySensors GW: Arduino Uno - W5100 Ethernet, Gw Shield Nrf24l01+ 2,4Ghz
                          MySensors GW: Arduino Uno - Gw Shield RFM69, 433mhz
                          RFLink GW - Arduino Mega + RFLink Shield, 433mhz

                          1 Reply Last reply
                          5
                          • hekH Offline
                            hekH Offline
                            hek
                            Admin
                            wrote on last edited by
                            #14

                            I hope to add a stl 3d viewer soon.. starting to get a grip on three.js :).

                            1 Reply Last reply
                            4
                            • vladimirV Offline
                              vladimirV Offline
                              vladimir
                              wrote on last edited by
                              #15

                              Hello. Please write size of the device in the box.

                              1 Reply Last reply
                              0
                              • sundberg84S Offline
                                sundberg84S Offline
                                sundberg84
                                Hardware Contributor
                                wrote on last edited by
                                #16

                                @vladimir The PCB is 50x36 cm.

                                Controller: Proxmox VM - Home Assistant
                                MySensors GW: Arduino Uno - W5100 Ethernet, Gw Shield Nrf24l01+ 2,4Ghz
                                MySensors GW: Arduino Uno - Gw Shield RFM69, 433mhz
                                RFLink GW - Arduino Mega + RFLink Shield, 433mhz

                                1 Reply Last reply
                                0
                                • vladimirV Offline
                                  vladimirV Offline
                                  vladimir
                                  wrote on last edited by
                                  #17

                                  @sundberg84 Please tell me, how you can connect a maximum output devices into an outlet controlled by the relay? As I understand it, it will not sustain even the kettle?
                                  I apologize in advance for the stupid question, I'm not good at electronics.

                                  1 Reply Last reply
                                  0
                                  • C Offline
                                    C Offline
                                    Chester
                                    wrote on last edited by Chester
                                    #18

                                    @vladimir , you are correct, in that you can only connect a load that is less than the rating of the relay's, or you can cause damage. Realistically what you would do is use this unit for lighting where the load required can be calculated and won't really change, or if you were using it for a switch, you would need to have some kind of labelling noting that it was only for a maxmium xxxW output.

                                    1 Reply Last reply
                                    0
                                    • sundberg84S Offline
                                      sundberg84S Offline
                                      sundberg84
                                      Hardware Contributor
                                      wrote on last edited by sundberg84
                                      #19

                                      @vladimir - yep, and for protection there is a fuse.
                                      Maximum for the G3MC-202PL is 2 A at 100 to 240 VAC

                                      Controller: Proxmox VM - Home Assistant
                                      MySensors GW: Arduino Uno - W5100 Ethernet, Gw Shield Nrf24l01+ 2,4Ghz
                                      MySensors GW: Arduino Uno - Gw Shield RFM69, 433mhz
                                      RFLink GW - Arduino Mega + RFLink Shield, 433mhz

                                      1 Reply Last reply
                                      0
                                      • ragflyerR Offline
                                        ragflyerR Offline
                                        ragflyer
                                        wrote on last edited by
                                        #20

                                        Cool design! Could you post the dimensions including box and relay?
                                        I understand one can update firmware through the MYSX connector?

                                        sundberg84S 1 Reply Last reply
                                        0
                                        • ragflyerR ragflyer

                                          Cool design! Could you post the dimensions including box and relay?
                                          I understand one can update firmware through the MYSX connector?

                                          sundberg84S Offline
                                          sundberg84S Offline
                                          sundberg84
                                          Hardware Contributor
                                          wrote on last edited by sundberg84
                                          #21

                                          @ragflyer - Thank you!

                                          I suggest using the ISCP to update firmware. There isnt any DTR (to reset) on the MysX (this design - its coming next revision).
                                          The box is 56mm wide and 43mm deep and the height is 24.6mm
                                          Uncluding the SSR relay sticking out its 29mm height.

                                          Controller: Proxmox VM - Home Assistant
                                          MySensors GW: Arduino Uno - W5100 Ethernet, Gw Shield Nrf24l01+ 2,4Ghz
                                          MySensors GW: Arduino Uno - Gw Shield RFM69, 433mhz
                                          RFLink GW - Arduino Mega + RFLink Shield, 433mhz

                                          1 Reply Last reply
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