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  3. 💬 In Wall AC/DC Pcb (with Relay) for MySensors (SMD)

💬 In Wall AC/DC Pcb (with Relay) for MySensors (SMD)

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switchin-wallrelayacdchlk-pm01
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  • openhardware.ioO Offline
    openhardware.ioO Offline
    openhardware.io
    wrote on last edited by openhardware.io
    #1

    https://www.openhardware.io/view/114/In-Wall-ACDC-Pcb-with-Relay-for-MySensors-SMD

    1 Reply Last reply
    4
    • bisschopsrB Offline
      bisschopsrB Offline
      bisschopsr
      wrote on last edited by
      #2

      Hi @sundberg84 Like this project. Looking forward to see the further developement and the design files! Keep up the good work :-)

      Domoticz, P1 meter interface, MySensors and more to come!

      1 Reply Last reply
      0
      • m26872M Offline
        m26872M Offline
        m26872
        Hardware Contributor
        wrote on last edited by
        #3

        Looks lovely!

        1 Reply Last reply
        0
        • AdamAntA Offline
          AdamAntA Offline
          AdamAnt
          wrote on last edited by
          #4

          reat looking project! Are the packages and silk screen for the two fuses custom? I'm terrible at creating eagle, parts, was wondering where you got them from. Thanks!

          1 Reply Last reply
          0
          • sundberg84S Offline
            sundberg84S Offline
            sundberg84
            Hardware Contributor
            wrote on last edited by
            #5

            @AdamAnt - I have created the myself i think.
            Silkscreenm do you mean the name? "Fuse". If you change the name on the component it will change.

            Controller: Proxmox VM - Home Assistant
            MySensors GW: Arduino Uno - W5100 Ethernet, Gw Shield Nrf24l01+ 2,4Ghz
            MySensors GW: Arduino Uno - Gw Shield RFM69, 433mhz
            RFLink GW - Arduino Mega + RFLink Shield, 433mhz

            1 Reply Last reply
            0
            • tonnerre33T Offline
              tonnerre33T Offline
              tonnerre33
              Hardware Contributor
              wrote on last edited by
              #6

              Hi, it's a great project !! how can i make this PCB ? Do you know a site url to make this ?

              1 Reply Last reply
              0
              • sundberg84S Offline
                sundberg84S Offline
                sundberg84
                Hardware Contributor
                wrote on last edited by
                #7

                @tonnerre33 - im a couple of days from recieving the board (second try). I will asemble it with instructions and release the files.

                Controller: Proxmox VM - Home Assistant
                MySensors GW: Arduino Uno - W5100 Ethernet, Gw Shield Nrf24l01+ 2,4Ghz
                MySensors GW: Arduino Uno - Gw Shield RFM69, 433mhz
                RFLink GW - Arduino Mega + RFLink Shield, 433mhz

                1 Reply Last reply
                0
                • sundberg84S Offline
                  sundberg84S Offline
                  sundberg84
                  Hardware Contributor
                  wrote on last edited by
                  #8

                  I received my boards today. Away for a week but will assemble, test and release files asap.

                  0_1468246194526_20160711_160848.jpg

                  Controller: Proxmox VM - Home Assistant
                  MySensors GW: Arduino Uno - W5100 Ethernet, Gw Shield Nrf24l01+ 2,4Ghz
                  MySensors GW: Arduino Uno - Gw Shield RFM69, 433mhz
                  RFLink GW - Arduino Mega + RFLink Shield, 433mhz

                  1 Reply Last reply
                  5
                  • gusG Offline
                    gusG Offline
                    gus
                    wrote on last edited by
                    #9

                    Looks really promising!!
                    This is exactly what I lookin for.
                    The safety concerns in this project is right on target!

                    1 Reply Last reply
                    1
                    • sundberg84S Offline
                      sundberg84S Offline
                      sundberg84
                      Hardware Contributor
                      wrote on last edited by sundberg84
                      #10

                      I have a small update so you know this isn't dead. Still much irl to do and cant find enough time at the moment but... the 5v side with the Mysensors time aware sketch works great.

                      0_1469203295071_20160722_175842.jpg

                      Some small changes was made to the schematics but nothing major. Next upp is 240v av side that needshe to be tested and then the relay.

                      Controller: Proxmox VM - Home Assistant
                      MySensors GW: Arduino Uno - W5100 Ethernet, Gw Shield Nrf24l01+ 2,4Ghz
                      MySensors GW: Arduino Uno - Gw Shield RFM69, 433mhz
                      RFLink GW - Arduino Mega + RFLink Shield, 433mhz

                      1 Reply Last reply
                      0
                      • gusG Offline
                        gusG Offline
                        gus
                        wrote on last edited by
                        #11

                        @sundberg84 yes, irl can be tough 😊
                        I'll be watching your project, keep up!

                        1 Reply Last reply
                        1
                        • sundberg84S Offline
                          sundberg84S Offline
                          sundberg84
                          Hardware Contributor
                          wrote on last edited by sundberg84
                          #12

                          Everything is moving along slowly... :)

                          Today i tested the relay function, the AC - DC (HLK) and if everything fitted inside the 3d box.

                          Found some issues with the relay... it opens ok, but I cant close it again so the relay remains open... I need to figure out (or ask) if there is something wrong with my schematics or if the relay I used was bad.

                          Also I have to add some mm on the 3dbox in the holes for the relay and HLK.

                          0_1470155716207_1.jpg

                          I have uploaded some images and the eaglesfiles - but I would not recommend to create any pcbs yet - im not satisfied with the result and things will change on the layout and other.

                          Controller: Proxmox VM - Home Assistant
                          MySensors GW: Arduino Uno - W5100 Ethernet, Gw Shield Nrf24l01+ 2,4Ghz
                          MySensors GW: Arduino Uno - Gw Shield RFM69, 433mhz
                          RFLink GW - Arduino Mega + RFLink Shield, 433mhz

                          1 Reply Last reply
                          6
                          • sundberg84S Offline
                            sundberg84S Offline
                            sundberg84
                            Hardware Contributor
                            wrote on last edited by
                            #13

                            Updated the 3dbox with some variants...
                            From left...
                            Box with access to MysX Connector
                            Box wthout any access to inside (except AC screw terminal)
                            Box with hole for a g3mc-202 relay and no other access.
                            0_1471547221319_1.jpg

                            Controller: Proxmox VM - Home Assistant
                            MySensors GW: Arduino Uno - W5100 Ethernet, Gw Shield Nrf24l01+ 2,4Ghz
                            MySensors GW: Arduino Uno - Gw Shield RFM69, 433mhz
                            RFLink GW - Arduino Mega + RFLink Shield, 433mhz

                            1 Reply Last reply
                            5
                            • hekH Offline
                              hekH Offline
                              hek
                              Admin
                              wrote on last edited by
                              #14

                              I hope to add a stl 3d viewer soon.. starting to get a grip on three.js :).

                              1 Reply Last reply
                              4
                              • vladimirV Offline
                                vladimirV Offline
                                vladimir
                                wrote on last edited by
                                #15

                                Hello. Please write size of the device in the box.

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                                0
                                • sundberg84S Offline
                                  sundberg84S Offline
                                  sundberg84
                                  Hardware Contributor
                                  wrote on last edited by
                                  #16

                                  @vladimir The PCB is 50x36 cm.

                                  Controller: Proxmox VM - Home Assistant
                                  MySensors GW: Arduino Uno - W5100 Ethernet, Gw Shield Nrf24l01+ 2,4Ghz
                                  MySensors GW: Arduino Uno - Gw Shield RFM69, 433mhz
                                  RFLink GW - Arduino Mega + RFLink Shield, 433mhz

                                  1 Reply Last reply
                                  0
                                  • vladimirV Offline
                                    vladimirV Offline
                                    vladimir
                                    wrote on last edited by
                                    #17

                                    @sundberg84 Please tell me, how you can connect a maximum output devices into an outlet controlled by the relay? As I understand it, it will not sustain even the kettle?
                                    I apologize in advance for the stupid question, I'm not good at electronics.

                                    1 Reply Last reply
                                    0
                                    • C Offline
                                      C Offline
                                      Chester
                                      wrote on last edited by Chester
                                      #18

                                      @vladimir , you are correct, in that you can only connect a load that is less than the rating of the relay's, or you can cause damage. Realistically what you would do is use this unit for lighting where the load required can be calculated and won't really change, or if you were using it for a switch, you would need to have some kind of labelling noting that it was only for a maxmium xxxW output.

                                      1 Reply Last reply
                                      0
                                      • sundberg84S Offline
                                        sundberg84S Offline
                                        sundberg84
                                        Hardware Contributor
                                        wrote on last edited by sundberg84
                                        #19

                                        @vladimir - yep, and for protection there is a fuse.
                                        Maximum for the G3MC-202PL is 2 A at 100 to 240 VAC

                                        Controller: Proxmox VM - Home Assistant
                                        MySensors GW: Arduino Uno - W5100 Ethernet, Gw Shield Nrf24l01+ 2,4Ghz
                                        MySensors GW: Arduino Uno - Gw Shield RFM69, 433mhz
                                        RFLink GW - Arduino Mega + RFLink Shield, 433mhz

                                        1 Reply Last reply
                                        0
                                        • ragflyerR Offline
                                          ragflyerR Offline
                                          ragflyer
                                          wrote on last edited by
                                          #20

                                          Cool design! Could you post the dimensions including box and relay?
                                          I understand one can update firmware through the MYSX connector?

                                          sundberg84S 1 Reply Last reply
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