Node only works for a few days

raptorjr

I have a problem with my node. It only works for a few days, then it stops receiving commands. If I restart it, it works immediately. How can I debug this?

I'm using MySensors 2.1, or maybe some day after that. I downloaded from GitHub a day or two after I saw that 2.1 was released. I'm using a Ethernet gateway on my RPi3, and use Domoticz as controller.

I think it only lasted from Monday to Wednesday, I saw that the leds on the Arduino board was using a different pattern but forgot to test it. Tested today and the node did not respond to my command.

mfalkvidd

@raptorjr the best way is probably to capture a debug log from the node (and preferably from the gateway at the same time)

Also see the troubleshooting flowchart and recommendations at https://forum.mysensors.org/topic/666/debug-faq-and-how-ask-for-help

raptorjr

@mfalkvidd

I enabled debug in my sketch, and captured the output from mysgw. This time it was only running over the night until it failed.
And if I restart the sketch everything works again. Don't know why it failed faster with debug enabled. Before it has taken a few days until it failed.

Sketch output:
0_1484382591964_SketchOutput.txt

mysgw output:
0_1484382659338_mysgw.log

Sketch:

// Enable serial gateway
//#define MY_GATEWAY_SERIAL 

// Enable debug prints to serial monitor
#define MY_DEBUG 

// Enable and select radio type attached
#define MY_RADIO_NRF24

#include <SPI.h>
#include <MySensors.h>  
#include <OneWire.h>
#include <DallasTemperature.h>

#define TEMP_ID 1
#define RELAY_ID 2
#define WATERFLOW_ID 3

//Temperatur sensor
#define ONE_WIRE_BUS 4
#define COMPARE_TEMP 1 // Send temperature only if changed? 1 = Yes 0 = No
float lastTemperature = 0;
MyMessage tempMsg(TEMP_ID, V_TEMP); // Initialize temperature message
OneWire oneWire(ONE_WIRE_BUS); // Setup a oneWire instance to communicate with any OneWire devices (not just Maxim/Dallas temperature ICs)
DallasTemperature sensors(&oneWire); // Pass our oneWire reference to Dallas Temperature. 
unsigned long SLEEP_TIME = 5000; // Sleep time between reads (in milliseconds)

//Relay to water valve
#define RELAY_PIN 5  // Arduino Digital I/O pin number for first relay (second on pin+1 etc)
#define RELAY_ON 1   // GPIO value to write to turn on attached relay
#define RELAY_OFF 0  // GPIO value to write to turn off attached relay

//Waterflow meter
#define WATERFLOW_PIN 3
#define WATERFLOW_INTERRUPT WATERFLOW_PIN - 2
// The hall-effect flow sensor outputs approximately 4.5 pulses per second per
// litre/minute of flow.
float calibrationFactor = 4.5;
volatile unsigned long pulseCounter = 0;
float flowRate = 0;
float lastFlowRate = 0;
float totalLitres = 0;
float lastTotalLitres = 0;
unsigned long oldTime = 0;
MyMessage flowMsg(WATERFLOW_ID, V_FLOW);
MyMessage volumeMsg(WATERFLOW_ID, V_VOLUME);

void setup(void)
{
	// start serial port
	Serial.begin(115200);

	pinMode(RELAY_PIN, OUTPUT);
	digitalWrite(RELAY_PIN, RELAY_OFF);

	pinMode(WATERFLOW_PIN, INPUT);
	digitalWrite(WATERFLOW_PIN, HIGH);

	// The Hall-effect sensor is connected to pin 2 which uses interrupt 0.
	// Configured to trigger on a FALLING state change (transition from HIGH
	// state to LOW state)
	attachInterrupt(WATERFLOW_INTERRUPT, onPulse, FALLING);

}

void presentation() 
{
	// Send the sketch version information to the gateway and Controller
	sendSketchInfo("FishTank", "1.0");

	present(TEMP_ID, S_TEMP, "Water temperature");

	present(RELAY_ID, S_BINARY, "Water valve");

	present(WATERFLOW_ID, S_WATER, "Water flow");

	send(volumeMsg.set(totalLitres, 2));

}

void loop(void)
{
	DeviceAddress tempDeviceAddress; // We'll use this variable to store a found device address    
	// For testing purposes, reset the bus every loop so we can see if any devices appear or fall off
	sensors.begin();
	sensors.requestTemperatures(); // Send the command to get temperatures
	
	// Search the wire for address
   if(sensors.getAddress(tempDeviceAddress, 0))
   {
		float tempC = round(sensors.getTempC(tempDeviceAddress) * 10) / 10.0;
		////Serial.print("Temperature=");
		////Serial.print(tempC);
		////Serial.print(", LastTemp=");
		////Serial.println(lastTemperature);
#if COMPARE_TEMP == 1
		// Only send data if temperature has changed and no error
		if (lastTemperature != tempC && tempC != -127.00 && tempC != 85.00)
		{
#else
		if (tempC != -127.00 && tempC != 85.00)
		{
#endif
			// Send in the new temperature
			send(tempMsg.set(tempC, 1));
			// Save new temperatures for next compare
			lastTemperature = tempC;
		}
   } 

	if ((millis() - oldTime) > 1000)    // Only process counters once per second
	{
		// Disable the interrupt while calculating flow rate and sending the value to
		// the host
		detachInterrupt(WATERFLOW_INTERRUPT);

		// Because this loop may not complete in exactly 1 second intervals we calculate
		// the number of milliseconds that have passed since the last execution and use
		// that to scale the output. We also apply the calibrationFactor to scale the output
		// based on the number of pulses per second per units of measure (litres/minute in
		// this case) coming from the sensor.
		flowRate = ((1000.0 / (millis() - oldTime)) * pulseCounter) / calibrationFactor;
		
		if(lastFlowRate != flowRate)
			send(flowMsg.set(flowRate, 2));

		lastFlowRate = flowRate;

		// Note the time this processing pass was executed. Note that because we've
		// disabled interrupts the millis() function won't actually be incrementing right
		// at this point, but it will still return the value it was set to just before
		// interrupts went away.
		oldTime = millis();

		// Divide the flow rate in litres/minute by 60 to determine how many litres have
		// passed through the sensor in this 1 second interval.
		// Add the litres passed in this second to the cumulative total
		totalLitres += (flowRate / 60);

		if(lastTotalLitres != totalLitres)
			send(volumeMsg.set(totalLitres, 2));

		lastTotalLitres = totalLitres;

		unsigned int frac;

		// Print the flow rate for this second in litres / minute
		////Serial.print("Flow rate: ");
		////Serial.print(int(flowRate));  // Print the integer part of the variable
		////Serial.print(".");             // Print the decimal point
												 // Determine the fractional part. The 10 multiplier gives us 1 decimal place.
		frac = (flowRate - int(flowRate)) * 10;
		////Serial.print(frac, DEC);      // Print the fractional part of the variable
		////Serial.print("L/min");
		// Print the number of litres flowed in this second
		//Serial.print("  Current Liquid Flowing: ");             // Output separator
		//Serial.print(flowLitres);
		//Serial.print("L/Sec");

		// Print the cumulative total of litres flowed since starting
		////Serial.print("  Output Liquid Quantity: ");             // Output separator
		////Serial.print(totalLitres);
		////Serial.println("L");

		// Reset the pulse counter so we can start incrementing again
		pulseCounter = 0;

		// Enable the interrupt again now that we've finished sending output
		attachInterrupt(WATERFLOW_INTERRUPT, onPulse, FALLING);
	}

	wait(SLEEP_TIME);
}

void receive(const MyMessage &message) 
{
	// We only expect one type of message from controller. But we better check anyway.
	if (message.type == V_STATUS && message.sensor == RELAY_ID)
	{
		// Change relay state
		digitalWrite(RELAY_PIN, message.getBool() ? RELAY_ON : RELAY_OFF);
		// Write some debug info
		////Serial.print("Incoming change for sensor:");
		////Serial.print(message.sensor);
		////Serial.print(", New status: ");
		////Serial.println(message.getBool());

		//Reset the total litres, so we can start fresh when we open the valve
		if (message.getBool() == RELAY_ON) 
		{
			totalLitres = 0;
			send(volumeMsg.set(totalLitres, 2));
		}
	}
}

void onPulse()
{
	// Increment the pulse counter
	pulseCounter++;
}

Geert Massa

it looks like the node lost connection to the gateway.
Had the same issue.
Had to add a repeater between the node and gateway.
Hopefully someone else knows a better solution.

raptorjr

@Geert-Massa

Thank you for looking.
I hope not a repeater is needed. They are only 2-3 meters apart. And that don't explain why it works for a few days after a restart.
I have capacitors on both node and gateway, so that should not be a problem either.

b0rmann

...same problem

wallyllama

My wild guess would be a memory leak in the code. Turning on debug uses more memory so it takes less time to fail.

Fabien

First switch your gateway to 2.1.0 stable.
I think sensors.begin must be in setup not in loop.
And I think you have perhaps TX problem on gateway side (after reading logs).
Retry with 2.1.0 on both sides, compile node sketch with sensors.begin in setup, turn on log on node and gw.
When you have failure, try to reboot only gateway and wait until node try to find parent. Make the same test but this time reboot only node.

tekka

@raptorjr Looking at your logs

GW log, line 578

mysgw: TSF:MSG:READ,1-1-0,s=171,c=5,t=42,pt=7,l=13,sg=0:30713023823872.00000000
mysgw: !TSF:MSG:LEN,12!=20

I assume a power/bad cable issue and/or a EMP interference caused by a switching relay.

raptorjr

@Fabien said:

First switch your gateway to 2.1.0 stable.
I think sensors.begin must be in setup not in loop.
And I think you have perhaps TX problem on gateway side (after reading logs).
Retry with 2.1.0 on both sides, compile node sketch with sensors.begin in setup, turn on log on node and gw.
When you have failure, try to reboot only gateway and wait until node try to find parent. Make the same test but this time reboot only node.

Will try this first. To me it feels that if it was something wrong with the hardware in some way it would happen right away, not only after a few days.

But I'll start with this before I consider to buy new hardware.

gohan

Before buying new hw it's better to do some cross tests to pin point where the problem is.

FotoFieber

I had a similar problem with the control of a heating mixer and three dallas sensors. I solved the problem with:

replacement of the relays with solid state relays
moved conttroller more in distance of the high voltage parts

I also added a watchdog and a reboot mechanism in case of sensor problems.

Maybe this sketch can give you an inspiration: (work in progress, MYS-Part not tested in depth)

// Enable debug prints to serial monitor
//#define MY_DEBUG      // in Mysensors
#define EN_DEBUG      // in this sketch
//#define NO_MYS      // ohne Mysensors Unterstützung?
//#define SIMULATION
#define NO_AC_DETECT  // ohne AC sensor
#define NO_RTC

// RTC nur zusammen mit Mysensors
#ifdef NO_MYS
#ifndef NO_RTC
#define NO_RTC
#endif
#endif

#ifdef SIMULATION
// für Simulation ohne Sensoren
#define SIMULATE_VOR  35
#define SIMULATE_RUE  30
#define SIMULATE_ZU   65


#ifdef SIMULATE_VOR
#warning Achtung! Keine Echtentemperaturmessungen -> Simulation
#endif

#ifdef SIMULATE_RUE
#warning Achtung! Keine Echtentemperaturmessungen -> Simulation
#endif

#ifdef SIMULATE_ZU
#warning Achtung! Keine Echtentemperaturmessungen -> Simulation
#endif
#endif


#define START_TARGET_TEMP 40
#define EEPROM_TARGET_TEMP 900            // Save Porisiton. It is above the Mysensors range of lib 2.1
#define EEPROM_POWERSTATE  902            // Save Porisiton. It is above the Mysensors range of lib 2.1
#define MAX_TEMP 50
#define VORLAUF 0
#define RUECKLAUF 1
#define ZULAUF 2
#define PUMPE 0
#define MISCHER_ZU  1
#define MISCHER_AUF 2
#define POWERLED 7                        // 8. LED
#define TEMPDOWNLED 5                     // 6. Led
#define TEMPUPLED 6                       // 7. Led
#ifndef NO_AC_DETECT
#define BUDERUSLED 4                      // 5. Led
#endif
#define RETRY_TIMEOUT_PUMP 2*60*1000UL     // alle 2 Minuten testen, ob Vorlauf nicht besser (5 Sekunden pumpen)
#define REGULATION_TIMEOUT_PUMP 30*1000UL  // 30 Sekunden warten nach neuer Einstellung
#define PROBE_TIMEOUT_PUMP 5*1000UL        // 5 Sekunden Pumpe für Test einschalten, wenn Zulauf zu kalt
#define BUDERUS_PIN 3                     // Buderus Powererkennung Pumpe auf PIN 3

#ifndef SIMULATION
#define MISCHER_RESET_TIME 120*1000UL      // 2 Minuten bis Nullstellung
#else
#define MISCHER_RESET_TIME 10*1000UL      // 10 Sekunden bis Nullstellung nei Simulation
#endif



#ifdef EN_DEBUG
#define DEBUG_PRINT(x) Serial.print (x)
#else
#define DEBUG_PRINT(x)
#endif

#ifdef EN_DEBUG
#define DEBUG_PRINTLN(x)  Serial.println (x)
#else
#define DEBUG_PRINTLN(x)
#endif

#ifndef NO_MYS
// Radio Configuration
#define MY_TRANSPORT_WAIT_READY_MS (10000ul)
#define MY_RADIO_RFM69
#define MY_RFM69_FREQUENCY RF69_868MHZ
#define MY_RFM69_NETWORKID 13
#define MY_RFM69_ENABLE_ENCRYPTION
#define MY_NODE_ID 168
//#define MY_IS_RFM69HW
#endif


#include <Arduino.h>
#include <avr/wdt.h>
#include <EEPROM.h>
#include <MemoryFree.h>

#ifndef NO_MYS
#define MIN_REPORT_INTERVAL  5 * 60 * 1000L   // mindestens alle 5 Minuten melden
#include <SPI.h>
#include <MySensors.h>
#include <Time.h>        //http://www.arduino.cc/playground/Code/Time
#include <Timezone.h>    //https://github.com/JChristensen/Timezone
#include <TimeLib.h>

//Central European Time (Frankfurt, Paris)
TimeChangeRule CEST = {"CEST", Last, Sun, Mar, 2, 120};     //Central European Summer Time
TimeChangeRule CET = {"CET ", Last, Sun, Oct, 3, 60};       //Central European Standard Time
Timezone CE(CEST, CET);
bool timeReceived = false;
unsigned long lastUpdate = 0, lastRequest = 0;
#endif

#ifndef NO_RTC
#include <DS3232RTC.h>  // A  DS3231/DS3232 library
#endif

#define MAX_LEDS 8

byte lastButtonState = 0;
#define RELAY_ON HIGH
#define RELAY_OFF LOW
#define RELAY_1  A0         // Arduino Digital I/O pin number for first relay (second on pin+1 etc)
#define NUMBER_OF_RELAYS 4  // Total number of attached relays


boolean ledState[MAX_LEDS] = { false, false, false, false, false, false, false, false };
boolean relState[NUMBER_OF_RELAYS] = { false, false, false, false };

#include <TM1638.h>
#include <DallasTemperature.h>
#include <OneWire.h>

#define ONE_WIRE_BUS 6 // Pin where dallase sensor is connected 
#define TEMPERATURE_PRECISION 9
#define MAX_ATTACHED_DS18B20 3

//28B404080000804A
DeviceAddress Probe01 = { 0x28, 0xB4, 0x04, 0x08, 0x00, 0x00, 0x80, 0x4A };
//28C606080000803F
DeviceAddress Probe02 = { 0x28, 0xC6, 0x06, 0x08, 0x00, 0x00, 0x80, 0x3F };
//28750808000080C3
DeviceAddress Probe03 = { 0x28, 0x75, 0x08, 0x08, 0x00, 0x00, 0x80, 0xC3 };

OneWire oneWire(ONE_WIRE_BUS); // Setup a oneWire instance to communicate with any OneWire devices (not just Maxim/Dallas temperature ICs)
DallasTemperature sensors(&oneWire); // Pass the oneWire reference to Dallas Temperature.
int numSensors = 0;
int lastTemperature[MAX_ATTACHED_DS18B20] = { -100, -100, -100 };
int16_t conversionTime;
unsigned long previousTempMillis = -1;
static unsigned long nowms = millis();    // update at start of loop()


// define LCD module
TM1638 ledModule(8, 9, 7);

int displayInfo = -1;
unsigned long previousDisplayMillis = 0;

int targetTemp = START_TARGET_TEMP;
#ifdef SIMULATION
bool powerOn = true;
#ifndef NO_AC_DETECT
bool powerOnBuderus = true;
#endif
#else
bool powerOn = false;
#ifndef NO_AC_DETECT
bool powerOnBuderus = false;
#endif
#endif
bool resetMischer = true; // mischer zuerst in Nullstellung

#ifndef NO_AC_DETECT
bool testStateBuderus = false;
unsigned long lastResetBuderus = -1;
#endif

#ifndef NO_MYS
// Initialize messages
MyMessage msgTemp(0, V_TEMP);
MyMessage msgStatus(0, V_STATUS);
MyMessage msgTargetTemp(MAX_ATTACHED_DS18B20 + NUMBER_OF_RELAYS, V_HVAC_SETPOINT_HEAT);
MyMessage msgPower(MAX_ATTACHED_DS18B20 + NUMBER_OF_RELAYS + 1, V_STATUS);
#ifndef NO_AC_DETECT
MyMessage msgPowerBuderus(MAX_ATTACHED_DS18B20 + NUMBER_OF_RELAYS + 2, V_STATUS);
#endif
MyMessage msgDebug(MAX_ATTACHED_DS18B20 + NUMBER_OF_RELAYS + 3, V_TEXT);
#endif

// the setup function runs once when you press reset or power the board
void setup() {
  DEBUG_PRINTLN(F("Starte setup"));
  wdt_enable(WDTO_8S);
  Serial.begin(115200);

#ifndef NO_RTC
  // the function to get the time from the RTC
  setSyncProvider(RTC.get);
#endif
#ifndef NO_MYS
  // Request latest time from controller at startup
  requestTime();
#endif




  // Zieltemperatur aus EERPOM lesem:
  targetTemp = EEPROM.read(EEPROM_TARGET_TEMP);
  if ((targetTemp < 30) || (targetTemp > MAX_TEMP)) {
    targetTemp = START_TARGET_TEMP;
    EEPROM.write(EEPROM_TARGET_TEMP, targetTemp);
  }

  int state = EEPROM.read(EEPROM_POWERSTATE);
  if (state == 0) {
    powerOn = false;
  }
  else powerOn = true;

#ifndef NO_AC_DETECT
  // Buderuserkennung auf PIN3
  attachInterrupt(digitalPinToInterrupt(BUDERUS_PIN), buderusSet, CHANGE);
  testStateBuderus = false;
  lastResetBuderus = millis();
#ifndef NO_MYS
  send(msgPowerBuderus.set(powerOnBuderus));
#endif
#endif

  // Relayausgänge initialisiern
  for (int sensor = 1, pin = RELAY_1; sensor <= NUMBER_OF_RELAYS; sensor++, pin++) {
    // Then set relay pins in output mode
    pinMode(pin, OUTPUT);
    // Set relay to last known state (using eeprom storage)
    digitalWrite(pin, RELAY_OFF);
  }

  // Dallas Temperatursensoren
  sensors.begin();
  sensors.setWaitForConversion(false);
  numSensors = sensors.getDeviceCount();
  DEBUG_PRINT(F("Dallas Sensoren "));
  DEBUG_PRINTLN(numSensors);
  DeviceAddress tempDeviceAddress; // We'll use this variable to store a found device address

  for (int i = 0; i < numSensors; i++)
  {
    wdt_reset();
    // Search the wire for address
    if (sensors.getAddress(tempDeviceAddress, i))
    {
      DEBUG_PRINT(F("Found device "));
#ifdef EN_DEBUG
      Serial.print(i, DEC);
#endif
      DEBUG_PRINT(F(" with address: "));
      printAddress(tempDeviceAddress);
      DEBUG_PRINTLN();

      DEBUG_PRINT(F("Setting resolution to "));
#ifdef EN_DEBUG
      Serial.println(TEMPERATURE_PRECISION, DEC);
#endif
      // set the resolution to 12 bit (Each Dallas/Maxim device is capable of several different resolutions)
      sensors.setResolution(tempDeviceAddress, TEMPERATURE_PRECISION);

      DEBUG_PRINT(F("Resolution actually set to: "));

#ifdef EN_DEBUG
      Serial.print(sensors.getResolution(tempDeviceAddress), DEC);
#endif
      DEBUG_PRINTLN();
    } else {
      DEBUG_PRINT(F("Found ghost device at "));

#ifdef EN_DEBUG
      Serial.print(i, DEC);
#endif
      DEBUG_PRINT(F(" but could not detect address. Check power and cabling"));
    }
  }

  wdt_reset();
  sensors.requestTemperatures();

  // query conversion time and sleep until conversion completed
  conversionTime = sensors.millisToWaitForConversion(sensors.getResolution());
}

/*****************************************************/
// the loop function runs over and over again forever
void loop() {
  nowms = millis();

#ifndef NO_MYS
  // If no time has been received yet, request it every 10 second from controller
  // When time has been received, request update every hour
  if ((!timeReceived && (nowms - lastRequest) > (10UL * 1000UL))
      || (timeReceived && (nowms - lastRequest) > (60UL * 1000UL * 60UL))) {
    // Request time from controller.
    DEBUG_PRINTLN("requesting time");
    requestTime();
    lastRequest = nowms;
  }
#endif

  wdt_reset();

#ifndef NO_AC_DETECT
  readAC();
#endif

  readTemp();
  readButtons();

  updateDisp();

  // Temperaturen senden

#ifndef NO_MYS
  sendTemp();
#endif

  // Kontroller
  control();

  // Loop 2x pro Sekunde ist aureichend
  unsigned long loopTime = millis() - nowms;
  if (loopTime < 450) {
#ifdef NO_MYS
    delay (500 - loopTime);
#else
    wait (500 - loopTime);
#endif
  }
}
// end loop

/**************************************************************/
// Steuerung
void control()
{

  wdt_reset();

  static unsigned long lastPumpTest = 0;
  static unsigned long lastRegulation = -REGULATION_TIMEOUT_PUMP;
  static unsigned long resetStart = 0;                     // wann wurde die Rücksetzung des Mischers gestartet
  static bool lastPower = powerOn;
  static float moveSeconds = 0.0;                 // Zeiten für Stellmotor Mischer

  // controllerState
  // 0 initialized
  // 1 Pumpe für kurzen test aktiviert, warten auf Timeout für Deaktivierung
  // 2 in der Regelung, warten auf Timeout für Deaktivierung
  // 3 in Ausganglage fahren

  static int controllerState = 0;

  // Emergency
  if  (lastTemperature[VORLAUF] > MAX_TEMP) {
    if (resetStart == 0) {
      if (relState[PUMPE]) {
        DEBUG_PRINT(F("Zu heiss. Emergency Mischer schliessen"));
        DEBUG_PRINTLN(lastTemperature[VORLAUF]);
      }
      closeMischer();
      controllerState = 0;
      return;
    }
  }


  // Temperatur noch nicht gelesen;
  if (lastTemperature[VORLAUF] == -100) return;

  // Fehler mit den Sensoren
  if ((lastTemperature[VORLAUF] < 0) ||
      (lastTemperature[VORLAUF] > 100) ||
      (lastTemperature[RUECKLAUF] < 0) ||
      (lastTemperature[RUECKLAUF] > 100) ||
      (lastTemperature[ZULAUF] < 0) ||
      (lastTemperature[ZULAUF] > 100)) {
    relState[PUMPE] = false;
    updateRelays();
    ledState[PUMPE] = relState[PUMPE];
    // Test
    //powerOn = false;
#ifndef NO_MYS
    //send(msgPower.set(powerOn));
#endif

    controllerState = 0;
    DEBUG_PRINTLN(F("Fehler mit den Sensoren, Temperaturen unter 0 oder über 100. Poweroff!"));
    return;
  }

  if (resetMischer) {
    DEBUG_PRINTLN(F("Mischer initialisieren"));
    closeMischer();
    resetStart = millis();
    resetMischer = false;
    controllerState = 0;
    return;
  }

  if (resetStart > 0) {
    if ((millis() - resetStart) > MISCHER_RESET_TIME) {
      DEBUG_PRINTLN(F("Mischer fertig initialisiert"));
      relState[MISCHER_ZU] = false;
      updateRelays();
      ledState[PUMPE] = relState[PUMPE];
      ledState[MISCHER_ZU] = relState[MISCHER_ZU];
      resetStart = 0;
      controllerState = 0;
    }
    return;
  }

  // wenn ausser Betrieb -> verlassen;
  if (powerOn == false) {
    if (lastPower == false) return;

    DEBUG_PRINTLN("Go to power off state");

#ifndef NO_MYS
    send(msgPower.set(powerOn));
#endif

    lastPower = false;
    relState[PUMPE] = false;
    relState[MISCHER_ZU] = false;
    relState[MISCHER_AUF] = false;
    updateRelays();
    ledState[PUMPE] = relState[PUMPE];
    ledState[MISCHER_ZU] = relState[MISCHER_ZU];
    ledState[MISCHER_AUF] = relState[MISCHER_AUF];
    controllerState = 0;
    EEPROM.write(EEPROM_POWERSTATE, 0);
    return;
  }
  //DEBUG_PRINTLN("a");
  lastPower = true;

  switch (controllerState) {
    case  0:  // Initialisiert
      if (lastTemperature[ZULAUF] < 30) {
        if ((millis() - lastPumpTest) > RETRY_TIMEOUT_PUMP) {
          controllerState = 1;
          lastPumpTest = millis();
          DEBUG_PRINTLN(F("Zulauf zu kalt. Schalte Pumpe für 5 Sekunden ein."));
          relState[PUMPE] = true;
          updateRelays();
          ledState[PUMPE] = relState[PUMPE];
        }
        return;
      }
      //DEBUG_PRINTLN("x");

      relState[PUMPE] = true;
      updateRelays();
      ledState[PUMPE] = relState[PUMPE];


      // nicht regulieren, wenn schon genau genug
      if (abs(lastTemperature[VORLAUF] - targetTemp) <= 1) {
        // DEBUG_PRINTLN("diff zu klein, keine Steuerung notwendig");
        return;
      }


      if ((millis() - lastRegulation) > REGULATION_TIMEOUT_PUMP) {
        controllerState = 2;
        lastRegulation = millis();

        int diffZualaufRuecklauf = lastTemperature[ZULAUF] - lastTemperature[RUECKLAUF];

        float actPercent = (float)(lastTemperature[VORLAUF] - lastTemperature[RUECKLAUF]) * 100.0 / (float)diffZualaufRuecklauf;
        float shoulPercent = (float)(targetTemp - lastTemperature[RUECKLAUF]) * 100.0 / (float)diffZualaufRuecklauf;

        // 120 Sekunden für ganzen Weg
        moveSeconds = (float)MISCHER_RESET_TIME / 1000.0 / 100.0 * abs(shoulPercent - actPercent);
        DEBUG_PRINT(F("Berechnete Sekunden fuer Mischerumstellung "));
        DEBUG_PRINTLN(moveSeconds);
        if (moveSeconds > 8)
          moveSeconds = 8;

        if (targetTemp > lastTemperature[VORLAUF]) {
          DEBUG_PRINTLN(F("Mischer auf"));
          relState[MISCHER_ZU] = false;
          relState[MISCHER_AUF] = true;
          updateRelays();
          ledState[MISCHER_ZU] = relState[MISCHER_ZU];
          ledState[MISCHER_AUF] = relState[MISCHER_AUF];
        }
        else
        {
          DEBUG_PRINTLN(F("Mischer zu"));
          relState[MISCHER_ZU] = true;
          relState[MISCHER_AUF] = false;
          updateRelays();
          ledState[MISCHER_ZU] = relState[MISCHER_ZU];
          ledState[MISCHER_AUF] = relState[MISCHER_AUF];
        }
        return;
      }
      return;
      break;
    case  1: // in Testmodus bei zu wenig  Temp im Zulauf
      if ((millis() - lastPumpTest) > PROBE_TIMEOUT_PUMP) {
        relState[PUMPE] = false;
        updateRelays();
        ledState[PUMPE] = relState[PUMPE];
        DEBUG_PRINTLN(F("Pumpe ausgeschaltet"));
        controllerState = 0;
        lastPumpTest = millis();
      }
      return;
      break;
    case  2: // in der Regelung
      if ((millis() - lastRegulation) > moveSeconds * 1000.0) {
        DEBUG_PRINTLN("Mischer zu.");
        relState[MISCHER_ZU] = false;
        relState[MISCHER_AUF] = false;
        updateRelays();
        ledState[MISCHER_ZU] = relState[MISCHER_ZU];
        ledState[MISCHER_AUF] = relState[MISCHER_AUF];
        lastRegulation = millis();
        controllerState = 0;
      }
      return;
      break;
    default:
      DEBUG_PRINT(F("ERROR, unknown state :"));
      DEBUG_PRINTLN(controllerState);
      controllerState = 0;
      return;
  }
}

// function to print a device address
void printAddress(DeviceAddress deviceAddress)
{
  for (uint8_t i = 0; i < 8; i++)
  {
    if (deviceAddress[i] < 16) DEBUG_PRINT("0");

#ifdef EN_DEBUG
    Serial.print(deviceAddress[i], HEX);
#endif
  }
}

void updateRelays() {
  static boolean relayStateReported[8] = { false, false, false, false, false, false, false, false };
#ifndef NO_MYS
  static unsigned long previousStateMillis[NUMBER_OF_RELAYS] = { 0, 0, 0, 0 };
#endif

  for (int i = 0; i < NUMBER_OF_RELAYS; i++) {
    if (relState[i]) {
      digitalWrite(RELAY_1 + i, RELAY_ON);
    }
    else
    {
      digitalWrite(RELAY_1 + i, RELAY_OFF);
    }

#ifndef NO_MYS
    bool bSend = false;
    if (previousStateMillis[i] == 0) {                               // noch nie gesendet
      bSend = true;
    }
    else if (relayStateReported[i] != relState[i] ) { // Änderungen melden
      bSend = true;
    }
    else if ((millis() - previousStateMillis[i]) > MIN_REPORT_INTERVAL) {
      bSend = true;
    }

    if (bSend) {
      // TODO: Check if we want to look at the return value of send
      send(msgStatus.setSensor(i + MAX_ATTACHED_DS18B20).set(relState[i] ? 1 : 0));
      previousStateMillis[i] = millis();
      relayStateReported[i] = relState[i];
    }
#endif
  }
}

void updateDisp() {
  static char s[8];
  static unsigned long previousDisplayMillis = 0;

  // update display?
  if ((millis() - previousDisplayMillis) > 1000) {
    previousDisplayMillis = millis();
    displayInfo++;
#ifdef NO_MYS
    if (displayInfo > 4) displayInfo = 0;
#else
    if (displayInfo > 5) displayInfo = 0;
#endif



    ledModule.clearDisplay();
    // sind die Temperaturen schon gelesen worden? Wenn nicht, abbrechen.
    if (lastTemperature[0] == -100) return;

    for (byte i = 0; i <= 7; i++) {
      if (ledState[i])
        ledModule.setLED(1, i);
      else
        ledModule.setLED(0, i);
    }

    // 0 Vorlauf, 1 Rücklauf, 2 Zulauf, 3 Sollwert
    switch (displayInfo) {
      case 0: // Vorlauf
        sprintf(s, "Vor %2i",  lastTemperature[VORLAUF]);
        break;
      case 1: // Rücklauf
        sprintf(s, "Rue %2i",  lastTemperature[RUECKLAUF]);
        break;
      case 2: // Zulauf
        sprintf(s, "Zu %2i",  lastTemperature[ZULAUF]);
        break;
      case 3: // Zielwert
        sprintf(s, "Soll %2i",  targetTemp);
        break;
      case 4: // Power
        if (powerOn) {
          sprintf(s, "PowerOn");
        }
        else {
          sprintf(s, "PowerOff");
        }
        break;
#ifndef NO_MYS
      case 5: //clock
        TimeChangeRule *tcr;
        time_t utc = millis();
        time_t t = CE.toLocal(utc, &tcr);
        unsigned long dispTime = hour(t) * 100 * 100 + minute(t) * 100 + second(t);
        if (hour(t) < 10) {
          sprintf(s, "U 0%lu",  dispTime);
        }
        else
        {
          sprintf(s, "U %lu",  dispTime);
        }
        break;
#endif
    }

    ledModule.setDisplayToString(s);
  }
}

void closeMischer() {
  relState[PUMPE] = false;
  relState[MISCHER_ZU] = true;
  relState[MISCHER_AUF] = false;
  updateRelays();
  ledState[PUMPE] = relState[PUMPE];
  ledState[MISCHER_ZU] = relState[MISCHER_ZU];
  ledState[MISCHER_AUF] = relState[MISCHER_AUF];
}


#ifndef NO_MYS

void before()
{

}

// 0 Vorlauf, 1 Rücklauf, 2 Zulauf
void presentation() {
  // Send the sketch version information to the gateway and Controller
  sendSketchInfo("Mischer Node", "1.1");

  // Fetch the number of attached temperature sensors
  numSensors = sensors.getDeviceCount();
  DEBUG_PRINT(F("Numsensors "));
  DEBUG_PRINTLN(numSensors);

  // Present all sensors to controller
  for (int i = 0; i < numSensors && i < MAX_ATTACHED_DS18B20; i++) {
    present(i, S_TEMP);
  }

  for (int sensor = MAX_ATTACHED_DS18B20, pin = RELAY_1; sensor < (MAX_ATTACHED_DS18B20 + NUMBER_OF_RELAYS); sensor++, pin++) {
    // Register all sensors to gw (they will be created as child devices)
    present(sensor, S_BINARY);
  }

  // Thermopunkt
  present(MAX_ATTACHED_DS18B20 + NUMBER_OF_RELAYS, S_HVAC);

  // Power
  present(MAX_ATTACHED_DS18B20 + NUMBER_OF_RELAYS + 1, S_HEATER);

#ifndef NO_AC_DETECT
  // AC Buderuus
  present(MAX_ATTACHED_DS18B20 + NUMBER_OF_RELAYS + 2, S_BINATY);
#endif

  // Power
  present(MAX_ATTACHED_DS18B20 + NUMBER_OF_RELAYS + 3, S_INFO);

  // Initialltemperatur mitteilen
  send(msgTargetTemp.set(targetTemp));
  send(msgPower.set(powerOn));
}


void receive(const MyMessage & message)
{
  DEBUG_PRINT(F("Meldung an Sensor "));
  DEBUG_PRINT(message.sensor);
  DEBUG_PRINT(F(" mit type "));
  DEBUG_PRINTLN(message.type);
  if (message.type == V_STATUS) {
    int i = message.sensor - MAX_ATTACHED_DS18B20;
    if ((i >= 0) && (i < NUMBER_OF_RELAYS)) {
      DEBUG_PRINT(F("Schaltbefehl für Relay "));
      DEBUG_PRINT(i);
      DEBUG_PRINT(F(" auf "));
      DEBUG_PRINTLN(message.getBool());
      relState[i] = message.getBool();
      ledState[i] = relState[i];
    }
    else if (i == MAX_ATTACHED_DS18B20 + NUMBER_OF_RELAYS + 1) {
      powerOn = message.getBool();
      send(msgPower.set(powerOn));

      if (powerOn)
        EEPROM.write(EEPROM_POWERSTATE, 1);
      else
        EEPROM.write(EEPROM_POWERSTATE, 0);

      if (powerOn == false) {
        relState[PUMPE] = false;
        ledState[POWERLED] = false;
        DEBUG_PRINTLN(F("Befehl für PowerOff"));
      }
      else {
        ledState[POWERLED] = true;
        DEBUG_PRINTLN(F("Befehl für PowerOn"));
      }
    }

    updateRelays();
  }
  else if (message.type == V_HVAC_SETPOINT_HEAT) {
    if (message.sensor == (MAX_ATTACHED_DS18B20 + NUMBER_OF_RELAYS)) {
      targetTemp = message.getInt();
      DEBUG_PRINT(F("Zieltemp gesetzt auf "));
      DEBUG_PRINTLN(targetTemp);
      if (targetTemp > MAX_TEMP) targetTemp = START_TARGET_TEMP;
      if (targetTemp < 20) targetTemp = 20;
      send(msgTargetTemp.set(targetTemp));
    }
  }
}

// This is called when a new time value was received
void receiveTime(unsigned long controllerTime) {
  // Ok, set incoming time
  DEBUG_PRINT(F("Time value received: "));
  DEBUG_PRINTLN(controllerTime);
#ifndef NO_RTC
  RTC.set(controllerTime);
  else
    setTime(controllerTime);
#endif
  timeReceived = true;
}

void sendTemp() {
  static int lastSentTemperature[MAX_ATTACHED_DS18B20] = { -100, -100, -100 };
  static unsigned long previousTempMillis[MAX_ATTACHED_DS18B20] = { 0, 0, 0 };

  for (int i = 0; i < MAX_ATTACHED_DS18B20 ; i++) {
    if (lastTemperature[i] != -100) {
      bool bSend = false;
      if (previousTempMillis[i] == 0) {                               // noch nie gesendet
        bSend = true;
      }
      else if (abs(lastSentTemperature[i] - lastTemperature[i]) >= 2) { // Differenz von >= zwei Grad werden gemeldet
        bSend = true;
      }
      else if ((millis() - previousTempMillis[i]) > MIN_REPORT_INTERVAL) {
        bSend = true;
      }

      if (bSend) {
        // TODO: Check if we want to look at the return value of send
        send(msgTemp.setSensor(i).set(lastTemperature[i], 1));
        previousTempMillis[i] = millis();
        lastSentTemperature[i] = lastTemperature[i];
      }
    }
  }
}
#endif

#ifndef NO_AC_DETECT
void buderusSet() {
  testStateBuderus = true;
}
#endif

void reboot() {
  wdt_enable(WDTO_30MS);
  while (1) {};
}

void readButtons() {

  byte buttons = ledModule.getButtons();

  if (lastButtonState != buttons) {
    lastButtonState = buttons;
    if (buttons > 0) {
      for (byte i = 0; i <= 7; i++) {
        if ((buttons >> i) & 1) {
          ledState[i] = !ledState[i];
          if (i < NUMBER_OF_RELAYS) relState[i] = ledState[i];
          updateRelays();
          if (ledState[i])
            ledModule.setLED(1, i);
          else
            ledModule.setLED(0, i);
          if (i == POWERLED) {
            powerOn = ledState[i];
#ifndef NO_MYS
            send(msgPower.set(powerOn));
#endif
            if (powerOn)
              EEPROM.write(EEPROM_POWERSTATE, 1);
            else
              EEPROM.write(EEPROM_POWERSTATE, 0);

          }

          if (i == TEMPDOWNLED) {
            targetTemp--;
            if (targetTemp < 30) targetTemp = 30;
            EEPROM.write(EEPROM_TARGET_TEMP, targetTemp);
          }
          if (i == TEMPUPLED) {
            targetTemp++;
            if (targetTemp > MAX_TEMP) targetTemp = MAX_TEMP;
            EEPROM.write(EEPROM_TARGET_TEMP, targetTemp);
          }
          DEBUG_PRINT(F("ButtonState changed "));
          DEBUG_PRINTLN(i);
        }
      }
    }
  }
}

void readTemp() {
  static float temp;
  static int tempi;
  static unsigned long lastReadTemp1 = -1;
  static unsigned long lastReadTemp2 = -1;
  static unsigned long lastReadTemp3 = -1;

  if (previousTempMillis == -1) {
    // Dallas
    sensors.requestTemperatures();
    previousTempMillis = nowms;
  }

  if ((millis() - previousTempMillis) >= conversionTime) {
    temp = sensors.getTempC(Probe01);
    if (temp != DEVICE_DISCONNECTED_C) {
      tempi = (int)(temp + 0.5);
      lastTemperature[VORLAUF] = tempi;
      lastReadTemp1 = nowms;
    }

    if (temp != DEVICE_DISCONNECTED_C) {
      temp = sensors.getTempC(Probe02);
      tempi = (int)(temp + 0.5);
      lastTemperature[RUECKLAUF] = tempi;
      lastReadTemp2 = nowms;
    }

    if (temp != DEVICE_DISCONNECTED_C) {
      temp = sensors.getTempC(Probe03);
      tempi = (int)(temp + 0.5);
      lastTemperature[ZULAUF] = tempi;
      lastReadTemp3 = nowms;
    }

    if (nowms > 60000) {    // ersta nach einer minute prüfen
      unsigned long compare = nowms - 60000; // vor 1 Minute
      if ((lastReadTemp1 < compare) || (lastReadTemp2 < compare) || (lastReadTemp3 < compare)) {
        DEBUG_PRINTLN(F("Zu lange keine Temeratur -> reset"));
        lastReadTemp1 = -1;
        lastReadTemp2 = -1;
        lastReadTemp3 = -1;
        ledModule.setDisplayToString(F("ERR Reb"));
        delay(1000);
        reboot();
      }
    }

    previousTempMillis = -1;
  }

#ifdef SIMULATE_VOR
  lastTemperature[VORLAUF] = SIMULATE_VOR;
  lastReadTemp1 = nowms;
#endif

#ifdef SIMULATE_RUE
  lastTemperature[RUECKLAUF] = SIMULATE_RUE;
  lastReadTemp3 = nowms;
#endif

#ifdef SIMULATE_ZU
  lastTemperature[ZULAUF] = SIMULATE_ZU;
  lastReadTemp3 = nowms;
#endif
}

#ifndef NO_AC_DETECT

void readAC() {
  if ((millis() - lastResetBuderus) > 100) // bei 50 HZ sind das 25 Durchgänge...
  {
    noInterrupts();
    if (testStateBuderus != powerOnBuderus ) {
      powerOnBuderus = testStateBuderus;
      testStateBuderus = false;
      interrupts();
      ledState[BUDERUSLED] = powerOnBuderus;
#ifndef NO_MYS
      send(msgPowerBuderus.set(powerOnBuderus));
#endif
    }
    lastResetBuderus = nowms;
    testStateBuderus = false;
  } else
    interrupts();
}
#endif

raptorjr

@FotoFieber

That was very advanced I don't have any high voltage involved. Only have a test setup on a breadboard.

I tried to move the sensors.begin to the setup, but then I don't get any temperature readings?

gohan

Try post your code so we can take a look. Did you cross check the hw yet?

raptorjr

@gohan

It is the same sketch as my second post.

Haven't done anything with the hardware yet. Was following Fabiens advice with using 2.1 on both sketch and gateway. And restart gateway with problem. And then test again and restart node when the problem occurs.

Darren McInnes

You may want to check which version of the onewire library you are running. I was having exactly the same issue and fixed it by upgrading the onewire library from 2.7.2 (I think?) To the latest version.

It's been a few weeks now with no crashes.

raptorjr

@Darren-McInnes said:

You may want to check which version of the onewire library you are running. I was having exactly the same issue and fixed it by upgrading the onewire library from 2.7.2 (I think?) To the latest version.

It's been a few weeks now with no crashes.

In the Arduino IDE version 2.3.2 seems to be the latest. But is there a newer one that I can download and install?

Maybe should figure out why I don't get any sensor readings when I have sensors.begin() in the setup. Maybe that is a problem also that I have it in the loop()?

Darren McInnes

Sorry i meant the dallastemperature library!

i'm running 3.7.5 now without issues but had problems after a day with 3.7.2

my ide version is 1.6.9 and onewire version 2.3.2

raptorjr

@Darren-McInnes

I have 3.7.6 installed. On thing might just be updated libraries. I have been using Visual Studio for development with the plugin from Visual Micro. But then the libraries don't get updated. Had some problems with a update from Visual Micro so I went back to the Arduino IDE.
Have been running since Monday now. Although it could take more than a week before any problem, but I'm keeping my fingers crossed.

gohan

@raptorjr
I am also using visual studio but libraries and boards get updated through the arduino ide without problems

raptorjr

@gohan

But if you never open the Arduino IDE it can't get updated? Or are you saying that they get updated through Visual Studio?

I hadn't used the IDE for several months. Thought I was a step closer to the problem and that it was bugs in older libraries.

gohan

@raptorjr

Visual Studio uses libraries from Arduino ide, so the only way to get updates is through the Arduino ide unless you install libraries manually. So it's a good thing to open Arduino ide every now and then if you want updates

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