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💬 Easy/Newbie PCB for MySensors

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mysensorsbatteryeasynewbiepcbmysx
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  • sundberg84S sundberg84

    @mr_sensor - no 3.3v is enough:

    0_1520259286284_05be0ac6-fb03-47f8-9938-df9e8b13b156-image.png

    This is really strange... can you confirm it is the right markings on your TO-92 package (actually a temp sensor)?

    0_1520259592581_a2305f4d-04cd-4a60-8bfb-057e3bbbb4fe-image.png

    You could try changing the pin to exclude a pro mini failure (if you have not swapped that one already)

    #define ONE_WIRE_BUS 3 // Pin where dallase sensor is connected
    #define MAX_ATTACHED_DS18B20 16

    You can also test my Ds18b20 code from here but you need to change from RFM69 radio to Nrf24l01+ radio,
    https://github.com/sundberg84/HomeAutomation/blob/master/Sketches MySensors RFM69 radio/RFM_BeerCooler_Temp/RFM_BeerCooler_Temp.ino

    I would also try a bare pro mini + the temp sensor + resistor on a breadboard powered with 3.3v from ftdi adapter.

    I also need you to doublecheck the resistance on that pull-up resistor:
    0_1520260014260_40ed22d0-e2b3-4a27-8a35-2ce7a9648688-image.png

    Im having a hard time to see the exact colors but it that is Yellow, Brown, Gold, Gold that means you have a 4.1 ohm resistor to VCC which is pretty much a short and might have broken the temp sensor. Use a 10k or 56k.

    M Offline
    M Offline
    Mr_sensor
    wrote on last edited by
    #561

    @sundberg84 Ok did try with just the bare pro mini + the temp sensor + resistor on a breadboard powered with 3.3v from ftdi adapter.
    And guess what? Than I get the temperature reading :) So why is it not working on the board than? I Will check the soldering again and see if I can solder a new board.

    Dallas Temperature IC Control Library Demo
    Locating devices...Found 1 devices.
    Parasite power is: OFF
    Device 0 Address: 28FF5849011704D8
    Device 0 Resolution: 9
    Requesting temperatures...DONE
    Temp C: 21.00 Temp F: 69.80
    Requesting temperatures...DONE
    Temp C: 21.00 Temp F: 69.80
    Requesting temperatures...DONE
    Temp C: 21.00 Temp F: 69.80
    Requesting temperatures...DONE
    Temp C: 21.00 Temp F: 69.80
    Requesting temperatures...DONE
    Temp C: 21.00 Temp F: 69.80
    Requesting temperatures...DONE
    Temp C: 21.00 Temp F: 69.80
    Requesting temperatures...DONE ```
    
    So both sensor and arduino are working?
    1 Reply Last reply
    0
    • sundberg84S Offline
      sundberg84S Offline
      sundberg84
      Hardware Contributor
      wrote on last edited by
      #562

      Promising! Then you know that hardware is ok... you just have to continue debugging.
      Use the same hardware and software for the PCB. It should work just fine! (I have several working for years now).

      Controller: Proxmox VM - Home Assistant
      MySensors GW: Arduino Uno - W5100 Ethernet, Gw Shield Nrf24l01+ 2,4Ghz
      MySensors GW: Arduino Uno - Gw Shield RFM69, 433mhz
      RFLink GW - Arduino Mega + RFLink Shield, 433mhz

      1 Reply Last reply
      0
      • simboS Offline
        simboS Offline
        simbo
        wrote on last edited by
        #563

        Hi All,

        Thanks Sundberg84 for creating a board where I can knock out sensors in the matter of minutes instead of hours. :)

        That being said, I actually spent many hours on the weekend trying to get my first board to work so I thought that I'd share so it could benefit others.

        I was setting up a 3v3 board with 2 x AA batteries with the battery pad jumpered and using the 3v3 booster. I triple checked the board for continuity.

        I was suffering from !TSM:FPAR:FAIL messages when firing up the node using the FTDI adaptor. I found that the board didn't work when both the battery and FTDI were supplying power.

        Here are my lessons:

        • You need to have a battery connected. This is required to power the radio, as it radio isn't powered by the FTDI adapter
        • You need to remove power from the FTDI adapter. I couldn't disable power on my FTDI adapter so I had to use jumper wires for CTS, DTR, RXD, TXD, and GND between the adapter and the ProMini.

        Thanks again, and I look forward to knocking out some nodes super quick.

        Cheers,
        Simon.

        1 Reply Last reply
        1
        • sundberg84S Offline
          sundberg84S Offline
          sundberg84
          Hardware Contributor
          wrote on last edited by sundberg84
          #564

          @dbemowsk what I'm worried about is the booster so close to the radio. What do you think @dbemowsk @scalz @Nca78 ?

          alt text

          Controller: Proxmox VM - Home Assistant
          MySensors GW: Arduino Uno - W5100 Ethernet, Gw Shield Nrf24l01+ 2,4Ghz
          MySensors GW: Arduino Uno - Gw Shield RFM69, 433mhz
          RFLink GW - Arduino Mega + RFLink Shield, 433mhz

          scalzS 1 Reply Last reply
          0
          • gohanG Offline
            gohanG Offline
            gohan
            Mod
            wrote on last edited by
            #565

            how about swapping the Extra and Booster section? It makes it cleaner to connect the extra pins to the pro mini.

            dbemowskD 1 Reply Last reply
            0
            • sundberg84S sundberg84

              @dbemowsk what I'm worried about is the booster so close to the radio. What do you think @dbemowsk @scalz @Nca78 ?

              alt text

              scalzS Offline
              scalzS Offline
              scalz
              Hardware Contributor
              wrote on last edited by
              #566

              @sundberg84 i think you already know the answer 😉 (not great regarding emi radiation for example,especially with cheap regulators and inductors.., one downside of relying on external parts,modules but i know your point it's for noobs..)
              I seem to see another thing for your nrf ant, not sure if your nrf 24 goes outside the pcb,if it doesn't then this means you have gnd pour under the ant, not great too in this case

              1 Reply Last reply
              0
              • gohanG gohan

                how about swapping the Extra and Booster section? It makes it cleaner to connect the extra pins to the pro mini.

                dbemowskD Offline
                dbemowskD Offline
                dbemowsk
                wrote on last edited by
                #567

                @gohan & @sundberg84 For that matter, what about just swapping the Bat.measurer and the booster. You are going to get interference with the inductor being directly next to the antenna.

                Vera Plus running UI7 with MySensors, Sonoffs and 1-Wire devices
                Visit my website for more Bits, Bytes and Ramblings from me: http://dan.bemowski.info/

                1 Reply Last reply
                0
                • sundberg84S Offline
                  sundberg84S Offline
                  sundberg84
                  Hardware Contributor
                  wrote on last edited by sundberg84
                  #568

                  Thanks guys! (@scalz @gohan @dbemowsk !)
                  I think I will relocate the booster... should have thought about that before.
                  The NRF antenna goes outside the PCB just like rev 9 so no ground plain for the antenna in normal cases. I might revert it back to allow the PCB to be in range for all directions. Good point.

                  I will start with to swap extra and booster to get as much space in between the antenna and inductor.

                  Controller: Proxmox VM - Home Assistant
                  MySensors GW: Arduino Uno - W5100 Ethernet, Gw Shield Nrf24l01+ 2,4Ghz
                  MySensors GW: Arduino Uno - Gw Shield RFM69, 433mhz
                  RFLink GW - Arduino Mega + RFLink Shield, 433mhz

                  1 Reply Last reply
                  2
                  • sundberg84S Offline
                    sundberg84S Offline
                    sundberg84
                    Hardware Contributor
                    wrote on last edited by
                    #569

                    Something like this...

                    0_1521917114887_7092eb47-33ac-4a9c-baf9-c3fd3cd5c658-image.png

                    Controller: Proxmox VM - Home Assistant
                    MySensors GW: Arduino Uno - W5100 Ethernet, Gw Shield Nrf24l01+ 2,4Ghz
                    MySensors GW: Arduino Uno - Gw Shield RFM69, 433mhz
                    RFLink GW - Arduino Mega + RFLink Shield, 433mhz

                    1 Reply Last reply
                    1
                    • dbemowskD Offline
                      dbemowskD Offline
                      dbemowsk
                      wrote on last edited by
                      #570

                      Would something like this be possible? It would give users that little bit of extra room in the proto area.
                      0_1521918858785_911e7f1a-5943-4a40-a49c-e99853681070-image.png

                      Vera Plus running UI7 with MySensors, Sonoffs and 1-Wire devices
                      Visit my website for more Bits, Bytes and Ramblings from me: http://dan.bemowski.info/

                      1 Reply Last reply
                      2
                      • sundberg84S Offline
                        sundberg84S Offline
                        sundberg84
                        Hardware Contributor
                        wrote on last edited by
                        #571

                        Hi all!

                        This has now been update to Rev 10.
                        New revision has been sent to PCB manufacturer but It will take some days for them to update their Gerber. (When you order, make sure it says M.Rev 6!

                        0_1528107591933_8daa3f55-a3e9-456a-86fe-cbb70d43c8fd-image.png

                        Openhardware page has been updated, let me know if you find anything strange.

                        RFM69 version will be updated soon as well.

                        Controller: Proxmox VM - Home Assistant
                        MySensors GW: Arduino Uno - W5100 Ethernet, Gw Shield Nrf24l01+ 2,4Ghz
                        MySensors GW: Arduino Uno - Gw Shield RFM69, 433mhz
                        RFLink GW - Arduino Mega + RFLink Shield, 433mhz

                        1 Reply Last reply
                        4
                        • A Offline
                          A Offline
                          APL2017
                          wrote on last edited by
                          #572

                          Can you please share design of version 9 of the Easy PCB NRF24 edition. I bought 10 pieces a while ago but just decided to use couple. Thank you.

                          sundberg84S 1 Reply Last reply
                          0
                          • A APL2017

                            Can you please share design of version 9 of the Easy PCB NRF24 edition. I bought 10 pieces a while ago but just decided to use couple. Thank you.

                            sundberg84S Offline
                            sundberg84S Offline
                            sundberg84
                            Hardware Contributor
                            wrote on last edited by sundberg84
                            #573

                            @apl2017 what kind of info are you looking for ? Schematics ?

                            0_1528351654852_Rev9 Schem.jpg

                            Controller: Proxmox VM - Home Assistant
                            MySensors GW: Arduino Uno - W5100 Ethernet, Gw Shield Nrf24l01+ 2,4Ghz
                            MySensors GW: Arduino Uno - Gw Shield RFM69, 433mhz
                            RFLink GW - Arduino Mega + RFLink Shield, 433mhz

                            1 Reply Last reply
                            0
                            • A Offline
                              A Offline
                              APL2017
                              wrote on last edited by
                              #574

                              Just schematic and board layout, exactly what you placed, if possible in a bit better resolution. Thanks a lot!

                              sundberg84S 1 Reply Last reply
                              0
                              • A APL2017

                                Just schematic and board layout, exactly what you placed, if possible in a bit better resolution. Thanks a lot!

                                sundberg84S Offline
                                sundberg84S Offline
                                sundberg84
                                Hardware Contributor
                                wrote on last edited by
                                #575

                                @apl2017 traveling for my work until next week but will post then.

                                Controller: Proxmox VM - Home Assistant
                                MySensors GW: Arduino Uno - W5100 Ethernet, Gw Shield Nrf24l01+ 2,4Ghz
                                MySensors GW: Arduino Uno - Gw Shield RFM69, 433mhz
                                RFLink GW - Arduino Mega + RFLink Shield, 433mhz

                                1 Reply Last reply
                                0
                                • M Offline
                                  M Offline
                                  Mister_ik
                                  wrote on last edited by
                                  #576

                                  @sundberg84 I just finished my first battery sensor node based on the Easy PCB Rev 9. I have two questions i hope you can help me with:

                                  The first is about the battery measurement. Because i didn't have a 0.1 uf lying around i used an 0.2 uf capacitor. I am using the following script to measure the battery.

                                  //=========================
                                  // BATTERY VOLTAGE DIVIDER SETUP
                                  // 1M, 470K divider across battery and using internal ADC ref of 1.1V
                                  // Sense point is bypassed with 0.1 uF cap to reduce noise at that point
                                  // ((1e6+470e3)/470e3)*1.1 = Vmax = 3.44 Volts
                                  // 3.44/1023 = Volts per bit = 0.003363075
                                  #define VBAT_PER_BITS 0.003363075  
                                  #define VMIN 1.9                                  //  Vmin (radio Min Volt)=1.9V (564v)
                                  #define VMAX 3.0                                  //  Vmax = (2xAA bat)=3.0V (892v)
                                  int batteryPcnt = 0;                              // Calc value for battery %
                                  int batLoop = 0;                                  // Loop to help calc average
                                  int batArray[3];                                  // Array to store value for average calc.
                                  int BATTERY_SENSE_PIN = A0;                       // select the input pin for the battery sense point
                                  //=========================   
                                  
                                  
                                     // Calculate the battery in %
                                     float Vbat  = sensorValue * VBAT_PER_BITS;
                                     int batteryPcnt = static_cast<int>(((Vbat-VMIN)/(VMAX-VMIN))*100.);
                                     Serial.print("Battery percent: "); Serial.print(batteryPcnt); Serial.println(" %");  
                                  

                                  Do i need to change anything in the formula? Because i getting reading around the 130%

                                  Requesting temperature...DONE
                                  Temperatuur : 26.62 Degrees C
                                  11935 TSF:MSG:SEND,25-25-0-0,s=5,c=1,t=0,pt=7,l=5,sg=0,ft=0,st=OK:26.6
                                  Battery percent: 131 %
                                  Battery Voltage: 3.35 V
                                  Sleep...
                                  12945 MCO:SLP:MS=900000,SMS=0,I1=0,M1=1,I2=254,M2=1
                                  12955 TSF:TDI:TSL
                                  
                                  

                                  If i use the following method:

                                  //----
                                     // 1M, 470K divider across battery and using internal ADC ref of 1.1V
                                     // Sense point is bypassed with 0.1 uF cap to reduce noise at that point
                                     // ((1e6+470e3)/470e3)*1.1 = Vmax = 3.44 Volts
                                     // 3.44/1023 = Volts per bit = 0.003363075
                                     float batteryV  = sensorValue * 0.003363075;
                                     int batteryPcntNEW = sensorValue / 10;
                                  
                                     Serial.print("Battery percent: ");
                                     Serial.print(batteryPcntNEW);
                                     Serial.println(" %");
                                  //----
                                  

                                  I am getting: (this is expected, because batteries are new)

                                  Battery percent: 99 %
                                  Sleep...
                                  12945 MCO:SLP:MS=900000,SMS=0,I1=0,M1=1,I2=254,M2=1
                                  12955 TSF:TDI:TSL
                                  
                                  

                                  My second question is about casing: any tips on which case to use which fit your board and a battery pack? and is as small as possible? Do you perhaps have links of your favourite (Chinese) sellers?

                                  Nca78N sundberg84S 2 Replies Last reply
                                  0
                                  • M Mister_ik

                                    @sundberg84 I just finished my first battery sensor node based on the Easy PCB Rev 9. I have two questions i hope you can help me with:

                                    The first is about the battery measurement. Because i didn't have a 0.1 uf lying around i used an 0.2 uf capacitor. I am using the following script to measure the battery.

                                    //=========================
                                    // BATTERY VOLTAGE DIVIDER SETUP
                                    // 1M, 470K divider across battery and using internal ADC ref of 1.1V
                                    // Sense point is bypassed with 0.1 uF cap to reduce noise at that point
                                    // ((1e6+470e3)/470e3)*1.1 = Vmax = 3.44 Volts
                                    // 3.44/1023 = Volts per bit = 0.003363075
                                    #define VBAT_PER_BITS 0.003363075  
                                    #define VMIN 1.9                                  //  Vmin (radio Min Volt)=1.9V (564v)
                                    #define VMAX 3.0                                  //  Vmax = (2xAA bat)=3.0V (892v)
                                    int batteryPcnt = 0;                              // Calc value for battery %
                                    int batLoop = 0;                                  // Loop to help calc average
                                    int batArray[3];                                  // Array to store value for average calc.
                                    int BATTERY_SENSE_PIN = A0;                       // select the input pin for the battery sense point
                                    //=========================   
                                    
                                    
                                       // Calculate the battery in %
                                       float Vbat  = sensorValue * VBAT_PER_BITS;
                                       int batteryPcnt = static_cast<int>(((Vbat-VMIN)/(VMAX-VMIN))*100.);
                                       Serial.print("Battery percent: "); Serial.print(batteryPcnt); Serial.println(" %");  
                                    

                                    Do i need to change anything in the formula? Because i getting reading around the 130%

                                    Requesting temperature...DONE
                                    Temperatuur : 26.62 Degrees C
                                    11935 TSF:MSG:SEND,25-25-0-0,s=5,c=1,t=0,pt=7,l=5,sg=0,ft=0,st=OK:26.6
                                    Battery percent: 131 %
                                    Battery Voltage: 3.35 V
                                    Sleep...
                                    12945 MCO:SLP:MS=900000,SMS=0,I1=0,M1=1,I2=254,M2=1
                                    12955 TSF:TDI:TSL
                                    
                                    

                                    If i use the following method:

                                    //----
                                       // 1M, 470K divider across battery and using internal ADC ref of 1.1V
                                       // Sense point is bypassed with 0.1 uF cap to reduce noise at that point
                                       // ((1e6+470e3)/470e3)*1.1 = Vmax = 3.44 Volts
                                       // 3.44/1023 = Volts per bit = 0.003363075
                                       float batteryV  = sensorValue * 0.003363075;
                                       int batteryPcntNEW = sensorValue / 10;
                                    
                                       Serial.print("Battery percent: ");
                                       Serial.print(batteryPcntNEW);
                                       Serial.println(" %");
                                    //----
                                    

                                    I am getting: (this is expected, because batteries are new)

                                    Battery percent: 99 %
                                    Sleep...
                                    12945 MCO:SLP:MS=900000,SMS=0,I1=0,M1=1,I2=254,M2=1
                                    12955 TSF:TDI:TSL
                                    
                                    

                                    My second question is about casing: any tips on which case to use which fit your board and a battery pack? and is as small as possible? Do you perhaps have links of your favourite (Chinese) sellers?

                                    Nca78N Offline
                                    Nca78N Offline
                                    Nca78
                                    Hardware Contributor
                                    wrote on last edited by
                                    #577

                                    @mister_ik said in 💬 Easy/Newbie PCB for MySensors:

                                    @sundberg84 I just finished my first battery sensor node based on the Easy PCB Rev 9. I have two questions i hope you can help me with:

                                    The first is about the battery measurement. Because i didn't have a 0.1 uf lying around i used an 0.2 uf capacitor. I am using the following script to measure the battery.

                                    Do i need to change anything in the formula? Because i getting reading around the 130%

                                    Hello, this is normal as your maximum voltage is set at 3V, while initial voltage of an alkaline AA/AAA cell can be a bit over 1.6V. But voltage will quickly drop toward 1.5V (much faster than remaining capacity), so the best instead of changing the maximum voltage is to check the value of batteryPcnt and if it's over 100, just set it to 100.
                                    Make sure the VBAT_PER_BITS makes you read a voltage that matches the voltage you read with your multimeter, else fix it. Each Atmega is different so you need to calibrate each board.

                                    For the capacitor it's not a problem, it's just made to stabilize the voltage as it's very sensible to electrical noise. Twice the value will be good enough for this job :)

                                    1 Reply Last reply
                                    0
                                    • M Mister_ik

                                      @sundberg84 I just finished my first battery sensor node based on the Easy PCB Rev 9. I have two questions i hope you can help me with:

                                      The first is about the battery measurement. Because i didn't have a 0.1 uf lying around i used an 0.2 uf capacitor. I am using the following script to measure the battery.

                                      //=========================
                                      // BATTERY VOLTAGE DIVIDER SETUP
                                      // 1M, 470K divider across battery and using internal ADC ref of 1.1V
                                      // Sense point is bypassed with 0.1 uF cap to reduce noise at that point
                                      // ((1e6+470e3)/470e3)*1.1 = Vmax = 3.44 Volts
                                      // 3.44/1023 = Volts per bit = 0.003363075
                                      #define VBAT_PER_BITS 0.003363075  
                                      #define VMIN 1.9                                  //  Vmin (radio Min Volt)=1.9V (564v)
                                      #define VMAX 3.0                                  //  Vmax = (2xAA bat)=3.0V (892v)
                                      int batteryPcnt = 0;                              // Calc value for battery %
                                      int batLoop = 0;                                  // Loop to help calc average
                                      int batArray[3];                                  // Array to store value for average calc.
                                      int BATTERY_SENSE_PIN = A0;                       // select the input pin for the battery sense point
                                      //=========================   
                                      
                                      
                                         // Calculate the battery in %
                                         float Vbat  = sensorValue * VBAT_PER_BITS;
                                         int batteryPcnt = static_cast<int>(((Vbat-VMIN)/(VMAX-VMIN))*100.);
                                         Serial.print("Battery percent: "); Serial.print(batteryPcnt); Serial.println(" %");  
                                      

                                      Do i need to change anything in the formula? Because i getting reading around the 130%

                                      Requesting temperature...DONE
                                      Temperatuur : 26.62 Degrees C
                                      11935 TSF:MSG:SEND,25-25-0-0,s=5,c=1,t=0,pt=7,l=5,sg=0,ft=0,st=OK:26.6
                                      Battery percent: 131 %
                                      Battery Voltage: 3.35 V
                                      Sleep...
                                      12945 MCO:SLP:MS=900000,SMS=0,I1=0,M1=1,I2=254,M2=1
                                      12955 TSF:TDI:TSL
                                      
                                      

                                      If i use the following method:

                                      //----
                                         // 1M, 470K divider across battery and using internal ADC ref of 1.1V
                                         // Sense point is bypassed with 0.1 uF cap to reduce noise at that point
                                         // ((1e6+470e3)/470e3)*1.1 = Vmax = 3.44 Volts
                                         // 3.44/1023 = Volts per bit = 0.003363075
                                         float batteryV  = sensorValue * 0.003363075;
                                         int batteryPcntNEW = sensorValue / 10;
                                      
                                         Serial.print("Battery percent: ");
                                         Serial.print(batteryPcntNEW);
                                         Serial.println(" %");
                                      //----
                                      

                                      I am getting: (this is expected, because batteries are new)

                                      Battery percent: 99 %
                                      Sleep...
                                      12945 MCO:SLP:MS=900000,SMS=0,I1=0,M1=1,I2=254,M2=1
                                      12955 TSF:TDI:TSL
                                      
                                      

                                      My second question is about casing: any tips on which case to use which fit your board and a battery pack? and is as small as possible? Do you perhaps have links of your favourite (Chinese) sellers?

                                      sundberg84S Offline
                                      sundberg84S Offline
                                      sundberg84
                                      Hardware Contributor
                                      wrote on last edited by sundberg84
                                      #578

                                      @Nca78 thanks for the help/answer. 😀 About the case I'm using some plastic electronic cases from my hardware shop but @ openhardware you will find some links to 3d projects.

                                      Let us know @Mister_ik if you need anything else.

                                      Controller: Proxmox VM - Home Assistant
                                      MySensors GW: Arduino Uno - W5100 Ethernet, Gw Shield Nrf24l01+ 2,4Ghz
                                      MySensors GW: Arduino Uno - Gw Shield RFM69, 433mhz
                                      RFLink GW - Arduino Mega + RFLink Shield, 433mhz

                                      1 Reply Last reply
                                      0
                                      • M Offline
                                        M Offline
                                        mickecarlsson
                                        wrote on last edited by
                                        #579

                                        No sign of the new revision yet:

                                        0_1528708713299_3aff98ea-8698-4521-8901-7093de8edb7e-image.png

                                        sundberg84S 1 Reply Last reply
                                        0
                                        • M mickecarlsson

                                          No sign of the new revision yet:

                                          0_1528708713299_3aff98ea-8698-4521-8901-7093de8edb7e-image.png

                                          sundberg84S Offline
                                          sundberg84S Offline
                                          sundberg84
                                          Hardware Contributor
                                          wrote on last edited by
                                          #580

                                          @mickecarlsson - not on the RFM69 version, no. PCBway has updated the NRF24 version so a good sign.
                                          Something went wrong with the update of the RFM69 version so I had to activate it 21hours ago:

                                          0_1528709688387_8c18a333-5e8f-4f63-8fd5-be26c87c4b18-image.png

                                          Lets hope PCBway picks this up today.

                                          Controller: Proxmox VM - Home Assistant
                                          MySensors GW: Arduino Uno - W5100 Ethernet, Gw Shield Nrf24l01+ 2,4Ghz
                                          MySensors GW: Arduino Uno - Gw Shield RFM69, 433mhz
                                          RFLink GW - Arduino Mega + RFLink Shield, 433mhz

                                          M 1 Reply Last reply
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