💬 Button size radionode with sensors swarm extension

Koresh

@Cliff-Karlsson
@bjornhallberg
I have some assembled boards without the radio. You can buy them here https://www.ebid.net/eu/for-sale/arduino-ide-compatible-coincell-powered-controller-ready-for-rfm69cw-hcw-radio-156711327.htm . I just reminding this board has a rfm69HCW footprint but you can solder rfm69CW modules with the pcb adapter which I made. Of course I will supply the adapter with the main board.

bjornhallberg

@Koresh Thanks! Great solution with the adapter board as well, you really do think of everything. Do you have the other boards without radio as well? Specifically the Switch Controller?

Koresh

@bjornhallberg
I have some insertable switch boards without radio. I planned to solder nrf24 into them but can sell them without radio too (it supports only cw modules). Will put up for sale soon.

bjornhallberg

@Koresh Sounds great! Oh and btw, any idea how customs will handle the packages, any chance of taxes and customs fees? You're outside of the EU customs union right?

Koresh

@bjornhallberg I do not know exactly, but I don't think there should be any fees. Try to find out tomorrow.

alexsh1

@Koresh I got one of boards and would like to add Si1132-A10-GMR. What else I need to add? C8?
Why are you not using this sensor on your board?

Koresh

@alexsh1 yes, you should solder the sensor and the bypass capacitor. I have a lot of si1132 sensors, but I can't find the correct library. Almost promo videos of commertial sensors based on the si1132 shows incorrect data ))) It shows correct UV and IR level, but incorrect visible light value. So I decided to not solder this sensor yet.

alexsh1

@Koresh I would only use it for UV so this is good for me.

No need to use a lib:

// Distributed with a free-will license.
// Use it any way you want, profit or free, provided it fits in the licenses of its associated works.
// SI1132
// This code is designed to work with the SI1132_I2CS I2C Mini Module available from ControlEverything.com.
// https://www.controleverything.com/content/Light?sku=SI1132_I2CS#tabs-0-product_tabset-2

#include<Wire.h>

// SI1132 I2C address is 0x60(96)
#define Addr 0x60

int response = 0;
void setup()
{
  // Initialise I2C communication as MASTER
  Wire.begin();
  // Initialise Serial Communication, Baud rate = 9600
  Serial.begin(9600);

  // Enable UVindex measurement coefficients
  // Start I2C Transmission
  Wire.beginTransmission(Addr);
  // Select COFF-1 register
  Wire.write(0x13);
  // Default value
  Wire.write(0x29);
  // Stop I2C Transmission
  Wire.endTransmission();

  // Start I2C Transmission
  Wire.beginTransmission(Addr);
  // Select COFF-2 register
  Wire.write(0x14);
  // Default value
  Wire.write(0x89);
  // Stop I2C Transmission
  Wire.endTransmission();

  // Start I2C Transmission
  Wire.beginTransmission(Addr);
  // Select COFF-3 register
  Wire.write(0x15);
  // Default value
  Wire.write(0x02);
  // Stop I2C Transmission
  Wire.endTransmission();

  // Start I2C Transmission
  Wire.beginTransmission(Addr);
  // Select COFF-4 register
  Wire.write(0x16);
  // Default value
  Wire.write(0x00);
  // Stop I2C Transmission
  Wire.endTransmission();


  // Start I2C Transmission
  Wire.beginTransmission(Addr);
  // Select PARAM_WR register
  Wire.write(0x17);
  // Enable uv, Visible, IR
  Wire.write(0xF0);
  // Stop I2C Transmission
  Wire.endTransmission();


  // Start I2C Transmission
  Wire.beginTransmission(Addr);
  // Select command register
  Wire.write(0x18);
  // Select CHLIST register in RAM
  Wire.write(0x01 | 0xA0);
  // Stop I2C Transmission
  Wire.endTransmission();
  delay(10);

  // Start I2C Transmission
  Wire.beginTransmission(Addr);
  // Select PARAM_RD register
  Wire.write(0x2E);
  // Stop I2C Transmission
  Wire.endTransmission();

  // Request 1 byte of data
  Wire.requestFrom(Addr, 1);
  // Read 1 byte of data
  response = Wire.read();

  // Start I2C Transmission
  Wire.beginTransmission(Addr);
  // Select HW_KEY register
  Wire.write(0x07);
  // Default value
  Wire.write(0x17);
  // Stop I2C Transmission
  Wire.endTransmission();

  // Start I2C Transmission
  Wire.beginTransmission(Addr);
  // Select PARAM_WR register
  Wire.write(0x17);
  // Small IR photodiode
  Wire.write(0x00);
  // Stop I2C Transmission
  Wire.endTransmission();

  // Start I2C Transmission
  Wire.beginTransmission(Addr);
  // Select COMMAND register
  Wire.write(0x18);
  // Select ALS_IR_ADCMUX register in RAM
  Wire.write(0x0E | 0xA0);
  // Stop I2C Transmission
  Wire.endTransmission();
  delay(10);

  // Start I2C Transmission
  Wire.beginTransmission(Addr);
  // Select PARAM_RD register
  Wire.write(0x2E);
  // Stop I2C Transmission
  Wire.endTransmission();

  // Request 1 byte of data
  Wire.requestFrom(Addr, 1);
  // Read 1 byte of data
  response = Wire.read();

  // Start I2C Transmission
  Wire.beginTransmission(Addr);
  // Select PARAM_WR register
  Wire.write(0x17);
  // Set ADC Clock divided / 1
  Wire.write(0x00);
  // Stop I2C Transmission
  Wire.endTransmission();

  // Start I2C Transmission
  Wire.beginTransmission(Addr);
  // Select COMMAND register
  Wire.write(0x18);
  // Select ALS_IR_ADC_GAIN register in RAM
  Wire.write(0x1E | 0xA0);
  // Stop I2C Transmission
  Wire.endTransmission();
  delay(10);

  // Start I2C Transmission
  Wire.beginTransmission(Addr);
  // Select PARAM_RD register
  Wire.write(0x2E);
  // Stop I2C Transmission
  Wire.endTransmission();

  // Request 1 byte of data
  Wire.requestFrom(Addr, 1);
  // Read 1 byte of data
  response = Wire.read();

  // Start I2C Transmission
  Wire.beginTransmission(Addr);
  // Select PARAM_WR register
  Wire.write(0x17);
  // Set 511 ADC Clock
  Wire.write(0x70);
  // Stop I2C Transmission
  Wire.endTransmission();

  // Start I2C Transmission
  Wire.beginTransmission(Addr);
  // Select COMMAND register
  Wire.write(0x18);
  // Select ALS_IR_ADC_COUNTER register in RAM
  Wire.write(0x1D | 0xA0);
  // Stop I2C Transmission
  Wire.endTransmission();
  delay(10);

  // Start I2C Transmission
  Wire.beginTransmission(Addr);
  // Select PARAM_RD register
  Wire.write(0x2E);
  // Stop I2C Transmission
  Wire.endTransmission();

  // Request 1 byte of data
  Wire.requestFrom(Addr, 1);
  // Read 1 byte of data
  response = Wire.read();

  // Start I2C Transmission
  Wire.beginTransmission(Addr);
  // Select PARAM_WR register
  Wire.write(0x17);
  // Set ADC Clock divided / 1
  Wire.write(0x00);
  // Stop I2C Transmission
  Wire.endTransmission();

  // Start I2C Transmission
  Wire.beginTransmission(Addr);
  // Select COMMAND register
  Wire.write(0x18);
 // Select ALS_VIS_ADC_GAIN register in RAM
  Wire.write(0x11 | 0xA0);
  // Stop I2C Transmission
  Wire.endTransmission();
  delay(10);

  // Start I2C Transmission
  Wire.beginTransmission(Addr);
  // Select PARAM_RD register
  Wire.write(0x2E);
  // Stop I2C Transmission
  Wire.endTransmission();

  // Request 1 byte of data
  Wire.requestFrom(Addr, 1);
  // Read 1 byte of data
  response = Wire.read();

  // Start I2C Transmission
  Wire.beginTransmission(Addr);
  // Select PARAM_WR register
  Wire.write(0x17);
  // High Signal Range
  Wire.write(0x20);
  // Stop I2C Transmission
  Wire.endTransmission();

  // Start I2C Transmission
  Wire.beginTransmission(Addr);
  // Select COMMAND register
  Wire.write(0x18);
  // Select ALS_IR_ADC_MISC register in RAM
  Wire.write(0x1F | 0xA0);
  // Stop I2C Transmission
  Wire.endTransmission();
  delay(10);

  // Start I2C Transmission
  Wire.beginTransmission(Addr);
  // Select PARAM_RD register
  Wire.write(0x2E);
  // Stop I2C Transmission
  Wire.endTransmission();

  // Request 1 byte of data
  Wire.requestFrom(Addr, 1);
  // Read 1 byte of data
  response = Wire.read();

  // Start I2C Transmission
  Wire.beginTransmission(Addr);
  // Select PARAM_WR register
  Wire.write(0x17);
  // Set 511 ADC Clock
  Wire.write(0x70);
  // Stop I2C Transmission
  Wire.endTransmission();

  // Start I2C Transmission
  Wire.beginTransmission(Addr);
  // Select COMMAND register
  Wire.write(0x18);
  // Select ALS_VIS_ADC_COUNTER register in RAM
  Wire.write(0x10 | 0xA0);
  // Stop I2C Transmission
  Wire.endTransmission();
  delay(10);

  // Start I2C Transmission
  Wire.beginTransmission(Addr);
  // Select PARAM_RD register
  Wire.write(0x2E);
  // Stop I2C Transmission
  Wire.endTransmission();

  // Request 1 byte of data
  Wire.requestFrom(Addr, 1);
  // Read 1 byte of data
  response = Wire.read();

  // Start I2C Transmission
  Wire.beginTransmission(Addr);
  // Select PARAM_WR register
  Wire.write(0x17);
  // High Signal Range
  Wire.write(0x20);
  // Stop I2C Transmission
  Wire.endTransmission();

  // Start I2C Transmission
  Wire.beginTransmission(Addr);
  // Select COMMAND register
  Wire.write(0x18);
  // Select ALS_VIS_ADC_MISC register in RAM
  Wire.write(0x12 | 0xA0);
  // Stop I2C Transmission
  Wire.endTransmission();
  delay(10);

  // Start I2C Transmission
  Wire.beginTransmission(Addr);
  // Select PARAM_RD register
  Wire.write(0x2E);
  // Stop I2C Transmission
  Wire.endTransmission();

  // Request 1 byte of data
  Wire.requestFrom(Addr, 1);
  // Read 1 byte of data
  response = Wire.read();
  delay(300);
}
void loop()
{
  unsigned int data[4];

  // Start I2C Transmission
  Wire.beginTransmission(Addr);
  // Select COMMAND register
  Wire.write(0x18);
  // Start ALS conversion
  Wire.write(0x0E);
  // Stop I2C Transmission
  Wire.endTransmission();
  delay(500);

  // Start I2C Transmission
  Wire.beginTransmission(Addr);
  // Select data register
  Wire.write(0x22);
  // Stop I2C Transmission
  Wire.endTransmission();
  
  // Request 4 byte of data
  Wire.requestFrom(Addr, 4);

  // Read 4 bytes of data
  // visible lsb, visible msb, ir lsb, ir msb
  if (Wire.available() == 4)
  {
    data[0] = Wire.read();
    data[1] = Wire.read();
    data[2] = Wire.read();
    data[3] = Wire.read();
  }

  float visible = (data[1] * 256.0 + data[0]);
  float ir = (data[3] * 256 + data[2]);

  // Start I2C Transmission
  Wire.beginTransmission(Addr);
  // Select data register
  Wire.write(0x2C);
  // Stop I2C Transmission
  Wire.endTransmission();
  
  // Request 2 bytes of data
  Wire.requestFrom(Addr, 2);

  // Read 2 bytes of data
  // uv lsb, uv msb
  if (Wire.available() == 2)
  {
    data[0] = Wire.read();
    data[1] = Wire.read();
  }
  // Convert the data
  float uv = (data[1] * 256 + data[0]);

  // Output data to screen
  Serial.print("Visible Light of Source : ");
  Serial.print(visible);
  Serial.println(" lux");
  Serial.print("IR Of Source : ");
  Serial.print(ir);
  Serial.println(" lux");
  Serial.print("UV Of the Source : ");
  Serial.print(uv);
  Serial.println(" lux");
  delay(500);
}

alexsh1

@Koresh BTW, Found this library - working fine for my needs

https://github.com/hardkernel/WEATHER-BOARD/tree/master/libraries/ODROID_Si1132

I am using this sensor purely for UV Index.

PS Got your sensor. Soldered it to the mote. Works just fine

alexsh1

@Koresh I can see Si1132 visible light is twice more than BH1750.
Not sure what's wrong, but as you said it reports incorrect value.

UV Index is in line with VEML6070

alexsh1

The sensor looks more complicated that I thought:

2.2. Ambient Light
The Si1132 has photodiodes capable of measuring both vi
sible and infrared light. Howe
ver, the visible photodiode
is also influenced by infrared light. The measurement of illuminance require
s the same spectral response as the
human eye. If an accurate lux measurement is desired, the
extra IR response of the vi
sible-light photodiode must
be compensated. Therefore, to allow the host to make corrections to the infrared light’s influence, the Si1132
reports the infrared light measurement on a separate channel. The separate visible and IR photodiodes lend
themselves to a variety of algorithmic solutions. The
host can then take these two measurements and run an
algorithm to derive an equivalent lux level as perceive
d by a human eye. Having
the IR correction algorithm
running in the host a
llows for the most flexibility in adjusting for system-dependent
variables. For example, if the
glass used in the system blocks visibl
e light more than infrared light, the
IR correction needs to be adjusted.

I will have to spend more time to understand how to extract the correct ambient light

yury

This post is deleted!

alexsh1

The sketch I posted above contains some errors
(it sets COFFs 0x29, 0x89, 0x02 and 0x00 to the 0x13, 0x14, 0x15 and 0x16 registers).

The correct UCOEF values are 0x7B, 0x6B, 0x01, and 0x00

The sensor is quite complex.

alexsh1

I got the following values from the sensor:

V_VOLTAGE (3.21)
V_HUM (51
V_TEMP (30)
V_LIGHT_LEVEL (4466)
V_UV (1.74)
V_LIGHT_LEVEL (3367)
V_LIGHT_LEVEL (3367)

Clearly, Si1132 is not in line with BH1750. VEML6075 is giving me UV Index 1.65, which is close to the Si1132.

Moreover, depending where it is used, the coeff in formula has to change (I am using 0.282 for the direct sunlight) :

Visible Photodiode 
Response

Sunlight
ALS_VIS_ADC_GAIN=0
VIS_RANGE=0
—
0.282

2500K incandescent bulb
ALS_VIS_ADC_GAIN=0
VIS_RANGE=0

0.319

“Cool white” fluorescent 
ALS_VIS_ADC_GAIN=0
VIS_RANGE=0

0.146

alexsh1

@Koresh My 2032 died in 2 days and I noticed that power consumption is 3.5mA. OK, maybe bad soldering - I desoldered Si1132, but the consumption is still 0.14mA while sleeping. For 2032 this is a huge consumption. Did you measure consumption at all? I am using CW radio

Si1132 must be consuming around < 500 nA standby current according to the datasheet. Not sure why consumption was increased with Si1132.

Koresh

@alexsh1 Do not forget put BH1750 into sleep mode. Unfortunatelly standart library do not put the sensor into this mode. I described it on the github page.

  /*  Please comment out private declaration in BH1750.h 
   *   Otherwise you can't call lightMeter.write8(BH1750_POWER_DOWN); and BH1750 will not sleep!
   *   
   *  //private:
   *   void write8(uint8_t data);
   */
   
  lightMeter.write8(BH1750_POWER_DOWN);

alexsh1

@Koresh I did it on the first day I got the sensor. The consumption above is with BH1750 in the sleeping mode as per your github

yury

@alexsh1 said in Button size radionode with sensors swarm extension:

it on the first day I got

Could you post the code you use? and links for the libs. we will check tomorrow consumption with your code . mysensors 2.0 or 2.2?

alexsh1

@yury It is the latest bh1750 lib -> https://github.com/claws/BH1750

I am using MySensors 2.2.0b

I am using a default code :
https://github.com/EasySensors/ButtonSizeNode/blob/master/ButtonSizeNode.ino

alexsh1

@yury One thing I did notice is this. To put BH1750 into a sleep mode (1uA consumption), it has to be called as follows:

void setup()  {
lightMeter.begin(BH1750_ONE_TIME_HIGH_RES_MODE);

}

After a one time measurement it goes to sleep automatically.
Please see -> https://github.com/claws/BH1750/blob/master/examples/BH1750advanced/BH1750advanced.ino

I have tried above, but still getting 0.14mA consumption in a sleep mode. Very odd!

Koresh

@alexsh1 Very strange. I can't see a method write8 in current lib version (https://github.com/claws/BH1750). So I can't understand how is it possible to compile default code with this string

lightMeter.write8(BH1750_POWER_DOWN);

I couldn't put this sensor into power down mode without this.

Koresh

@alexsh1 said in Button size radionode with sensors swarm extension:

...
After a one time measurement it goes to sleep automatically.
...
I have tried above, but still getting 0.14mA consumption in a sleep mode. Very odd!

I've read the claws library briefly again. I'm a litte doubt that this code:

_delay_ms(10);

is enough to ensure correctly timings and sensors work

alexsh1

@Koresh It does work, I have just test it, but there is a delay, i.e. the sensor is lagging one reading behind.

alexsh1

@Koresh said in Button size radionode with sensors swarm extension:

@alexsh1 Very strange. I can't see a method write8 in current lib version (https://github.com/claws/BH1750). So I can't understand how is it possible to compile default code with this string
lightMeter.write8(BH1750_POWER_DOWN);
I couldn't put this sensor into power down mode without this.

I tried it with the original (old) library -> https://github.com/mysensors/MySensorsArduinoExamples/tree/master/libraries/BH1750

I commended out "private" in bh1750.h
Consumption has not changed - 0.14mA

alexsh1

@Koresh One more observation. If I comment out:

//lightMeter.write8(BH1750_POWER_DOWN);

from the original sketch, the consumption goes up to 0.27mA.
So BH1750 is not a problem. Something else is eating up a few milliamps.

yury

@alexsh1 said in Button size radionode with sensors swarm extension:

Something else is eating up a few milliamps

yes seems your board has bad capacitors. After rechecking many boards we found one eating a lot - 0.4 mA. Replacing caps fixed issue.

can you check?

alexsh1

@yury There are two yellow caps in your photo. Do I have to change both of them? What's nominal please?

EDIT: both are 107J SMD Tantalum

alexsh1

@yury I was suspecting EEPROM (CS pin with pull-up resistor?) to be a culprit

yury

combined capacitance of booth should be 100 --200 microfarads . It is input capacitors.
please try replacing them

re:
I was suspecting EEPROM (CS pin with pull-up resistor?) to be a culprit

not pullups...

yury

0.4 ma here with the bad cap
0_1499269945983_viber image.jpeg

Koresh

@alexsh1 you can solder one or two capacitors ~50-200uf. But you should remove both because we do not know which of them is bad. Do not forget about polarity Dot-key on the board means positive, so tantalum has positive key, but electrolitic capacitors has negative key.

alexsh1

@Koresh thanks. It does not matter which caps, right?
I have a few 1206 100uF ceramic caps. They are not polarised and may be a good fit size wise

alexsh1

@yury what's your estimate of battery life based on a new consumption of about 25uA and the default sketch?

yury

@alexsh1 220 mAh(Duracell) / 0.025 (mA) = 8800 hrs = 366 days.

Koresh

@alexsh1 There is no problem to use your capacitors. 1206imp = 3216metric (type A) so they are fit perfect
About consumption... This is quite universal board. If you plan to use CR2032 battery it can be worth to omit LDO. You can do it using existing 0603 jumper footprint near right storage capacitor.

alexsh1

@yury said in Button size radionode with sensors swarm extension:

@alexsh1 220 mAh(Duracell) / 0.025 (mA) = 8800 hrs = 366 days.

Not exactly - 25uA is a sleeping current.
There will be sending periods every 10 mins.
So I suppose the lifetime is less than a year

alexsh1

@Koresh yes, I'm using it with the 2032 battery.
Which pads to your refer to please?

yury

@alexsh1

@alexsh1 said in Button size radionode with sensors swarm extension:

@yury said in Button size radionode with sensors swarm extension:

@alexsh1 220 mAh(Duracell) / 0.025 (mA) = 8800 hrs = 366 days.

Not exactly - 25uA is a sleeping current.
There will be sending periods every 10 mins.
So I suppose the lifetime is less than a year

Yes, it is sleeping time estimate. When it wakes up it compares first, like : if ( abs(d) > 50 ) send(msg_vis.set(VIS_LIGHT), true); so it might send or not.
But this is just example sketch and you are very welcome to create pull-request or make suggestion how to improve.

Koresh

@alexsh1 You can fit juper (or any small wire, R10 on the schematic) or remove LDO at all and short top two pads.

alexsh1

@yury ok, you took the best case scenario (no messages as all) and if we take worst case scenario - sending every 10 mins in any case (suppose no if statement).

Then we take life time somewhere in between.
I think it make sense to take 18uA as a sleeping current removing the LDO from equation

alexsh1

@Koresh said in Button size radionode with sensors swarm extension:

@alexsh1 You can fit juper (or any small wire, R10 on the schematic) or remove LDO at all and short top two pads.

More neat solution is to remove LDO and solder 0 ohm resistor (R10). Looks nice

Ok, 18uA - this is more like it.
Thank you very much for helping to get it sorted. Now I need to understand why the consumption has gone when using Si1132

@yury Did you test power consumption of modules with Si1132 please? I hope it was a bad soldering on my side

alexsh1

@yury I suggest we use this:

http://oregonembedded.com/batterycalc.htm

Based on non-LDO board consumption of 18uA the battery life assuming constant updates 10 mins and 140ms wake-up time (120ms is needed by bh1750) is 1.03 years. Excellent

yury

@alexsh1 said in Button size radionode with sensors swarm extension:

Did you test power consumption of modules with Si1132 please? I hope it was a bad soldering on my side

Could not find good code to send it to sleep. without it Si1132 was eating a lot...

alexsh1

@yury Hmmmm. Datasheet is stating that the standby current < 500 nA

However, actively measuring current - 4.5mA
This would kill 2032 very quickly

alexsh1

@Koresh another alternative would be using Si1145 it is pin-for-pin compatible with Si1132 and

This low-power sensing family enables long battery life with standby less than 500 nA and an average power of as little as 1.2 uA with once per second real-time UV Index measurements.

However, I still think that Si1132 can be working with the battery nicely. 0x18 register is a key:

The COMMAND Register is the primary mailbox register into the internal sequencer. Writing to the COMMAND register is the only I2C operation that wakes the device from standby mode.

The only question is how to put the sensor into the standby mode after all measurements are taken

Nca78

@alexsh1 said in Button size radionode with sensors swarm extension:

However, actively measuring current - 4.5mA
This would kill 2032 very quickly

Matter of hours I guess, it's half more than the max continuous discharge current of a CR2032.

alexsh1

@Nca78 said in Button size radionode with sensors swarm extension:

@alexsh1 said in Button size radionode with sensors swarm extension:

However, actively measuring current - 4.5mA
This would kill 2032 very quickly

Matter of hours I guess, it's half more than the max continuous discharge current of a CR2032.

It is 4.mA for 120ms for less just for measurements
However, I agree that this is not very battery friendly

Nca78

@alexsh1 said in Button size radionode with sensors swarm extension:

@Nca78 said in Button size radionode with sensors swarm extension:

@alexsh1 said in Button size radionode with sensors swarm extension:

However, actively measuring current - 4.5mA
This would kill 2032 very quickly

Matter of hours I guess, it's half more than the max continuous discharge current of a CR2032.

It is 4.mA for 120ms for less just for measurements
However, I agree that this is not very battery friendly

Ah ok I completely misunderstood But yes seems high for a CR2032 sensor...

Terrence

This post is deleted!

Abdu Sahin

@Koresh,
I tried to buy some of these on the link you provided, but couldn't do it. Do you still have this component in your stock ? I like to buy 865mhz HW/W versions.

yury

@Abdu-Sahin said in Button size radionode with sensors swarm extension:

865mhz HW/

Hi

They will be ready end of this week. do you need both HCW and CW versions?

Abdu Sahin

@yury
I like to try both 865 HW/W versions. I need sensors with long battery life and good RF distance coverage for my project. I've noticed some people suggested using only 'W' version for battery powered nodes, but from my initial experience I didn't have good distance with 'W' version.

yury

@Abdu-Sahin said in Button size radionode with sensors swarm extension:

I need sensors with long battery life and good RF distance coverage

)) either good battery life or good coverage though... or good coverage and 2-3 AA batteries. CW is 20 mA when sending signal and HCW is about 100 mA. CR2032 battery will be drained by HCW pretty fast.
HW/W versions have bigger footprints (Module Size:19.7X16mm) and not compatible with the "Button size".
HCW/CW (Module Size:16X16mm) are equivalents for HW/W.

Abdu Sahin

@yury
I think I can start with CW version as start. Battery life is important for me.

yury

@Abdu-Sahin said in Button size radionode with sensors swarm extension:

Battery life is important

sent you a message in the chat...

Abdu Sahin

@yury
You can email me if you like.
My email is uk.asahin at gmail com

Terrence

@Abdu-Sahin I was interested in reading your conversation about battery life etc. I hope you will continue the conversation on the forum instead of in private.

Thanks.

Miroslav Kadaně

It is possible to buy only PCB ? Upload PCB to OSH Park, or send PCB in eagle. I do not have Altium Designer... Thx

Koresh

@Miroslav-Kadaně I've just uploaded latest gerbers (rfm reset pin was connected to controller, connection of si1132 was fixed, reverse battery polarity protection was added). You can place PCB order at any factory.

chbla

Maybe a stupid question but how do you connect the FTDI adapter? I only know the ISP pins

getlarge

@yury @koresh

Few months ago, I've ordered some of your nodes, which work perfectly by the way, but I needed something that could speed up testing of any sensors.
So following our conversation on Github with Yury, I've created a PCB based on your Button size node, with a field for an extension board. The aim is to have a versatile board, and extensions that could handle virtually any sensors, like NodeManager project, but for hardware
And it's also a first time experiment in the land of PCBs

Apart 2 errors ( maybe more in the future !), it seems to be well routed, as tests been proving, but i still not tried the FOTA function.
Errors was a badly routed button and it seems that, after the RFM chip is soldered, communication with USBasp gets bad! Is it because SCK and MISO route ( from pin headers to atmega328 ) goes through the RFM chip before atmega ?

You were mentioning some mods in dualoptiboot in order to flash M25P40, https://forum.mysensors.org/topic/3160/ota-flash-types-for-mysensors/43.
Would it be possible to share these ?

And just out of curiosity, how did you manage to solder SI7021 and TSL2561 ?
By now, it seems like a mystery for me...

Koresh

@getlarge said in Button size radionode with sensors swarm extension:

after the RFM chip is soldered, communication with USBasp gets bad

Did you solder R4 (from your schematic https://github.com/getlarge/Cosmonode/blob/master/Cosmonode_sch.pdf)? I can't find it on the boards photo.
PS
Will share compiled bootloader and sources soon.

getlarge

@Koresh said in Button size radionode with sensors swarm extension:

Sorry, picture's quality is not too good!
R4 ( 10Kohm) is soldered. I read about that pullup resistor that is needed to sync with atmega SCK. Any other hint on what could cause that ?
Maybe, that was a mistake when i changed the fuse? but I didn't have problem before with these settings.

So I'll have to be patient to use M25P40!

chbla

@chbla said in Button size radionode with sensors swarm extension:

Maybe a stupid question but how do you connect the FTDI adapter? I only know the ISP pins

Can anyone quickly tell me how to do it correctly? I thought it didn't work but I'm unsure.

Koresh

@chbla This board has standard FTDI header (see attached screenshot).

But it also has all of ISP pins (mosi, miso, sck, rst)

hiddenuser

@Koresh Might be a dumb question I am planning to work on this board, where do I find the complete part list.

hiddenuser

Does any one have links to dirty pcb or OSH Park? Thanks a lot

NeverDie

^^^warning: it's an infiltration bot.

Miroslav Kadaně

This post is deleted!

hiddenuser

@NeverDie Not sure if you are referring to me?

hiddenuser

@Miroslav-Kadaně Thanks!!

hiddenuser

I do not have an electronics background. I wend through the pdf files and order the parts and looks like I got the wrong resistor and capacitor or wrong part. Looks like I have to wait for an expert to comment let me know which resistor/capacitor goes where what part size. I would love to hear from someone

Miroslav Kadaně

@koresh it is possible to buy this adapter (RFM69HCW -> RFM69CW) or download pcb files ?
Thx

NeverDie

@miroslav-kadaně said in Button size radionode with sensors swarm extension:

@koresh it is possible to buy this adapter or download pcb files ?
Thx

Go to this link and press the download button: https://www.openhardware.io/view/299/Button-size-radionode-with-sensors-swarm-extension

Miroslav Kadaně

@neverdie thx, but i need adapter from RFM69HCW to RFM69CW

yury

Re: Button size radionode with sensors swarm extension

2 cr2032 winter upgrade - works nice

Keep working at -20 Celsius in a fridge. voltage dropped from 6 Volts to 5V and keeps pretty stable while sending temperature reading every 2 minutes for 2 days now.

0_1513507522799_f6cf3141-ea91-4c31-a320-25cb0c65b5c7-image.png

0_1513507559378_5e5573f0-b189-4faf-8766-04a367242e68-image.png

0_1513507573427_c616c24a-9224-4a52-80d4-7e5984ffcf86-image.png

0_1513507583720_3d6261ad-5c43-4c25-b43d-50bf21631672-image.png

0_1513507722585_b9338c01-ed9d-4f3e-8f39-21fd4d78f713-image.png

Koresh

There are so many reasons to use two CR2032 batteries in series with power converter instead of one lager battery like 2450
-CR2032 are much more widespread batteries
-Wider temperature range
-Stable voltage during all battery lifetime (using voltage converter)
-Stable radio power during battery lifetime
-Batteries give less current during transmitting so they are not "shocked" by high current.

So I plan to create version with two CR2032 batteries holder (like on the Yury's photo) and the ultra high efficiency DC-DC converter based on the tps62745 (400 nA quiescent current, 90% efficiency)

NeverDie

The main problem is finding a button holder that can hold two CR2032's in series. So far I've only found two. One is made by Linx, but it's definitely not ideal:
alt text
The other works fine, but it has a larger footprint, so I'm not presently using it. It may work well on your board, though, because your board is square, so you can use the diagonal:

On the other hand, maybe you could bend down the tabs and use it as a through-hole?
I did one where I simply cut-off the tabs and then soldered it to the board. That works, but it leaves me with an uneasy feeling as to how long it might last in that configuration. Maybe it's worth re-visiting.

yury

@neverdie said in Button size radionode with sensors swarm extension:

worth

uh... apparently, yes. dual dip cr2032 is hard to find item on ali.

Miroslav Kadaně

@koresh Hello,
can you please update pcbdoc and schdoc files ?
And add a pcb adapter from RFM69HCW to RFM69CW ?
Thx Mirek

Koresh

@miroslav-kadaně
Hello Mirek. All source files are actual, I used exactly the same files to produce latest stable version. I never share source files until I test the board. So I will share updated files (like on the latest screenshot or better) after the board will be checked and tested
PS
I've added rfm converter board.

chbla

With the default sensor and sketch I only get integer values - shouldn't this be decimals with 2 digits after the . ?
Not sure if I have a different lib or missed something

chbla

This post is deleted!

chbla

What's the typical time you get with the default node, coin cell and the sketch on github?
https://gist.github.com/solars/6116b78ea7ee581ecfafddb8da4a9610

It drained within only 1 day for me

gohan

is it sleeping 5 seconds only?

chbla

@gohan said in Button size radionode with sensors swarm extension:

is it sleeping 5 seconds only?

You are right, that was my mistake after testing it. However, the consumption still seems high.
For example I'm right now testing a BME280 which I want to use in the future, with the following sketch:
https://gist.github.com/solars/a5302f1cb60d90f89d7e37d5e23f8c4d

It's connected to SDA/SCL and GND/V - somehow the voltage it receives with a fresh battery is already quite low, and it also doesn't last very long.

gohan

you need to try to measure current while the sensor is sleeping as it should be a few uA maximum

chbla

@gohan I only have a normal multimeter - what's the best way to do this?
I came across https://www.eevblog.com/projects/ucurrent/ a while ago, is it worth it?

gohan

There is a project in openhardware for a current meter if you want to build one, or you could buy a newer multimeter if the one you have can not measure uA

yury

@chbla said in Button size radionode with sensors swarm extension:

multimeter

You should be fine even with a cheap multi-meter as long as it has uA scale.

should be around 7-10 uA and if you do not send JDEC to sleep it is 17 -19 uA.

to send JDEC to sleep\wakeup I use
_flash.wakeup();
_flash.sleep();

light sensor should be sent to sleep explicitly also.

gohan

@yury not really, I have bought an Aneng cheap multimeter, but if I connect it with uA scale selected it will go out of range during node boot and cut the circuit making measurement impossible (unless you do something fancy that would make it unpractical)

yury

@gohan said in Button size radionode with sensors swarm extension:

selected it will go out of range during node boot and cut the circuit making measurement impossible

my cheap one survives 20mA surge (RFM69 CW version) of initial communications and displays good reading afterwards. if you burned fuse inside, try replacing it temporarily with some thin wire for this uA tests.

gohan

I have another cheap one that works. I didn't blow the fuse since turning it off and on it works again, it must be a software limitation

chbla

@yury said in Button size radionode with sensors swarm extension:

@chbla said in Button size radionode with sensors swarm extension:

multimeter

You should be fine even with a cheap multi-meter as long as it has uA scale.

should be around 7-10 uA and if you do not send JDEC to sleep it is 17 -19 uA.

to send JDEC to sleep\wakeup I use
_flash.wakeup();
_flash.sleep();

light sensor should be sent to sleep explicitly also.

Right - but this is all in your sketch right? This is what I used:
https://gist.github.com/solars/a5302f1cb60d90f89d7e37d5e23f8c4d

chbla

@Koresh would it be possible to sell this without the sensor part and RFM69? How many orders would it need?
I don't have the possibility to produce it myself, don't need the sensors part and have a lot of RFM69s lying around..

Thank you,
Christoph

anovak

I downloaded gerber files.
Error Message from PCB Manufacturer:
The NC drill layer does not match with the pads of copper layer.

Thank you,
Attila

Koresh

@anovak
Hello. Do you mean main board or rfm69 adapter? It is very strange. I produced exactly these gerbers many time.

Koresh

Finally I have a little time to continue this project...
High efficient dc-dc converter works nice and double cr2032 are good. Lets go to the furher tests!

anovak

Thanks. The problem was solved.
Manufactured at very low cost on pcbway, they are manufactured with "Min Track / Spacing: 5 / 5mil".
Do you have any idea where they are manufactured cheaper?

Koresh

New version with double battery holder and power convertor works nice.
Power consumption in sleep mode is less than 9uA

I will test it soon..

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